Recall Register

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2003 Ford Explorer

NHTSA register · 2 recall campaigns · 1,124 complaints · 3 investigations · filed by FORD MOTOR COMPANY

959,406 units across its campaigns60 complaints reported a crash10 reported a fire

The 2003 Ford Explorer appears in 2 NHTSA recall campaigns (structure) and in 1,124 consumer complaints filed with the agency.

The component named most often is structure: 268.2 of every 1,000 component mentions for this year, above the 62 per 1,000 across all 2003 model-year vehicles and against 83.7 per 1,000 for the Ford Explorer line as a whole.

That is more than the average of 526.7 complaints per model year across the 45 Ford Explorer model years on this register; 60 complaints reported a crash and 10 a fire.

Complaints were received in the largest number in 2008 (130); the most recent in the file is dated 27 Feb 2019.

NHTSA's Office of Defects Investigation has opened 3 investigations naming this model year.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

1977019840198501986019870198801989019900199181992419936199441995519966199771998919999200092001620024200322004020050200612007120081200902010120116201252013112014620158201614201713201872019620203320212620222420231520241020252020261420271

Recall campaigns

  1. 04V442000STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTSReported 13 Sep 2004 · 955,732 units

    Defect, as filed: On certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

    Consequence: If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

    Remedy: Dealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from august 1, 2000 through march 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from march 3, 2002 through june 23, 2003, the dealers will only replace the hinges. The recall began on september 30, 2004. A postcard was sent to owners on december 27, 2004, advising them that parts are now available. Owners should contact ford at 1-800-392-3673.

    Filed by FORD MOTOR COMPANY (manufacturer campaign 04S20).

  2. 03V094000STRUCTUREReported 7 Mar 2003 · 3,674 units

    Defect, as filed: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, INC. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

    Consequence: This overheating condition can cause the running board to melt or cause a fire.

    Remedy: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

    Filed by SOUTHERN COMFORT CONVERSIONS.

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

Component mentions per 1,000 for the 2003 Ford Explorer (black) against all 2003 model-year vehicles in the file (yellow). A complaint can name more than one component.

Wheels42.6
Per 1,000 component mentions2003Explorer lineAll 2003 vehicles
Structure268.283.762
Power Train262.3146.1121
Engine and Engine Cooling50.761.577.7
Suspension505257.2
Wheels42.614.510.8
Visibility41.938.940.1
ComponentMentionsPer 1,000LineAll 2003
Structure365268.283.762
Power Train357262.3146.1121
Engine and Engine Cooling6950.761.577.7
Suspension68505257.2
Wheels5842.614.510.8
Visibility5741.938.940.1
Electrical System5439.748.9123.7
Air Bags5036.726.182.2
Unknown or Other4230.954.720.2
Vehicle Speed Control3727.256.842
Service Brakes, Hydraulic3324.254.458.7
Steering2719.860.847.3
Engine2115.435.327.3
Seat Belts1712.516.812.9
Latches/Locks/Linkages1712.512.612.6
Tires1611.8138.920.4
Equipment1410.313.221.5
Seats118.118.613.9
Service Brakes107.36.130.5
Fuel System, Gasoline96.615.636.5
Exterior Lighting64.410.934.7
Parking Brake53.73.73.1
Visibility/Wiper53.733.1
Electronic Stability Control (ESC)32.24.57.4
Fuel/Propulsion System32.214.814.3
Trailer Hitches21.50.20.4
Service Brakes, Air10.71.42.9
Child Seat10.70.91
Fuel System, Other10.72.34.6
Traction Control System10.70.62.4
Interior Lighting10.71.42

1,124 unique complaints, 1,361 component mentions; 57 injuries and 2 deaths reported by complainants. Complaint narratives are not republished.

Complaints by year received

02
06
10
14
18
22
26
Complaints about the 2003 Ford Explorer by the year NHTSA received them. Reporting rises after recalls and press coverage; a model year keeps drawing complaints for a decade or more.

Investigations

ActionTypeSubjectComponentOpenedClosedRecall
EA09013Engineering analysisVehicle Rollaway Allegationspower train:automatic transmission:gear position indication (prndl)18 Aug 200912 Feb 2013—
PE09020Preliminary evaluationVEHICLE ROLLAWAY ALLEGATIONSsteering:column21 Apr 200919 Aug 2009—
DP05005Defect petitionSPARK PLUG EJECTION FROM CYLINDER HEADengine and engine cooling:engine22 Sep 20054 Jan 2006—

Other Ford Explorer model years

Model yearRecallsComplaintsUnits in campaigns
1977 NHTSA02—
1984 NHTSA01—
1985 NHTSA01—
1986 NHTSA03—
1987 NHTSA03—
1988 NHTSA04—
1989 NHTSA01—
1990 NHTSA012—
199186081,915,500
199246331,267,784
199369362,574,157
199441,2062,024,373
199558425,837,982
199661,4475,543,470
199771,7296,792,376
199891,9559,567,644
199991,34012,178,996
2000993610,560,697
2001637310,104,564
200243,2665,511,406
200321,124959,406
200401,285—
20050487—
20061616199,942
2007120011
200811331,497
2009030—
201019733,256
201166573,609,175
201254103,607,517
2013119845,100,891
201466604,260,351
201586355,716,171
2016147175,832,874
2017133166,354,133
20187523,905,452
2019613,848,705
20203306,198,017
20212605,838,416
20222404,646,746
20231503,599,589
20241001,814,933
20252001,434,649
2026140571,142
2027 NHTSA1076,748

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All Ford Explorer model years · Ford: 201 model lines

Questions and answers

How many recalls does the 2003 Ford Explorer have?

2 NHTSA recall campaigns name this model year; the most recent, 04V442000, was reported to NHTSA on 13 Sep 2004 and concerns structure:body:hatchback/liftgate:hinge and attachments. Across all model years the Ford Explorer line has 142 campaigns.

Is there an open NHTSA investigation into the 2003 Ford Explorer?

NHTSA's investigation file lists 3 actions naming this model year; the table above shows each action's opening and closing dates. An action with no closing date was still open when the file was produced.

What component do owners of the 2003 Ford Explorer complain about most?

Structure: 365 of 1361 component mentions (268.2 per 1,000). Next is power train with 357. Complaints are consumer reports and have not been verified by NHTSA.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.