Recall Register

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1992 Ford Explorer

NHTSA register · 4 recall campaigns · 633 complaints · 14 investigations · filed by FORD MOTOR COMPANY

1,267,784 units across its campaigns47 complaints reported a crash63 reported a fire

4 recall campaigns and 633 complaints are on NHTSA's register for the 1992 Ford Explorer; the recalls concern structure, visibility and service brakes, hydraulic.

The component named most often is tires: 167.5 of every 1,000 component mentions for this year, above the 29.5 per 1,000 across all 1992 model-year vehicles and against 138.9 per 1,000 for the Ford Explorer line as a whole.

That is about the same as the average of 526.7 complaints per model year across the 45 Ford Explorer model years on this register; 47 complaints reported a crash and 63 a fire.

Complaints were received in the largest number in 2000 (141); the most recent in the file is dated 27 Mar 2015.

NHTSA's Office of Defects Investigation has opened 14 investigations naming this model year.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

1977019840198501986019870198801989019900199181992419936199441995519966199771998919999200092001620024200322004020050200612007120081200902010120116201252013112014620158201614201713201872019620203320212620222420231520241020252020261420271

Recall campaigns

  1. 97V235001STRUCTURE:BODY:ROOF AND PILLARSReported 18 Dec 1997 · 185,000 units

    Defect, as filed: Vehicle description: multi-purpose passenger vehicles equipped with factory installed sunroof. The sunroof glass panel assembly can separate while the vehicle is moving due to incorrect hinge engagement. This was caused by improper sunroof installation of the glass panel.

    Consequence: Unexpected separation of the sunroof glass panel could possibly distract the driver increasing the risk of a vehicle crash or loss of vehicle control.

    Remedy: Owners will be provided with an instruction booklet which thoroughly outlines, with illustrations, the proper procedures for the removal, storage, and reinstallation of the sunroof's glass panel. A warning label for attachment to the sunroof's latch knob will also be provided to the owners.

    Filed by FORD MOTOR COMPANY.

  2. 97V083000VISIBILITY:REARVIEW MIRRORS/DEVICESReported 5 May 1997 · 610,000 units

    Defect, as filed: A short circuit condition can occur in the remote power mirror control switch circuit board as a result of a separated part of the contact assembly bridging the switch positive battery pad and adjacent chassis ground pad.

    Consequence: The current can overheat the printed circuit board and other plastic and elastomeric components of the switch assembly resulting in smoke or fire.

    Remedy: Dealers will install an in-line 10 amp fuse in the positive battery feed to the remote power mirror control switch assembly.

    Filed by FORD MOTOR COMPANY.

  3. 96V024001SERVICE BRAKES, HYDRAULIC:POWER ASSIST:HYDRAULICReported 5 Feb 1996 · 108,000 units

    Defect, as filed: The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.

    Consequence: If a crack occurs, it could result in one or both studs fracturing. The master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.

    Remedy: Dealers will replace the power brake vacuum booster assembly.

    Filed by FORD MOTOR COMPANY.

  4. 95V164001STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUTReported 25 Aug 1995 · 364,784 units

    Defect, as filed: The hydraulic lift cylinders are attached to brackets that are welded to the liftgate. The bracket welds can fracture.

    Consequence: With a broken bracket weld, there is a potential for the liftgate bracket to gradually bend inward allowing the lift cylinderball stud to disengage.

    Remedy: Dealers will install reinforcement brackets.

    Filed by FORD MOTOR COMPANY.

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

Component mentions per 1,000 for the 1992 Ford Explorer (black) against all 1992 model-year vehicles in the file (yellow). A complaint can name more than one component.

Tires167.5
Per 1,000 component mentions1992Explorer lineAll 1992 vehicles
Tires167.5138.929.5
Service Brakes, Hydraulic162.754.4181
Power Train107.3146.1106.3
Engine and Engine Cooling95.561.5115.2
Structure80.283.762.3
Suspension74.35233.2
ComponentMentionsPer 1,000LineAll 1992
Tires142167.5138.929.5
Service Brakes, Hydraulic138162.754.4181
Power Train91107.3146.1106.3
Engine and Engine Cooling8195.561.5115.2
Structure6880.283.762.3
Suspension6374.35233.2
Electrical System5362.548.989.3
Visibility4856.638.942.7
Seat Belts2731.816.872.1
Steering2529.560.835.9
Equipment2327.113.217.8
Seats2225.918.620.5
Fuel System, Gasoline2023.615.649.3
Vehicle Speed Control1517.756.835.9
Wheels1011.814.57.3
Unknown or Other55.954.713.2
Exterior Lighting44.710.919.7
Latches/Locks/Linkages44.712.615.5
Engine33.535.30.7
Parking Brake22.43.75.9
Service Brakes, Air22.41.44.8
Air Bags11.226.133
Electronic Stability Control11.20.10

633 unique complaints, 848 component mentions; 57 injuries and 4 deaths reported by complainants. Complaint narratives are not republished.

Complaints by year received

95
99
03
07
11
15
19
23
Complaints about the 1992 Ford Explorer by the year NHTSA received them. Reporting rises after recalls and press coverage; a model year keeps drawing complaints for a decade or more.

Investigations

ActionTypeSubjectComponentOpenedClosedRecall
EA00012Engineering analysisSPARE TIRE WINCH CABLEstructure14 Apr 200020 Oct 2000—
PE99072Preliminary evaluationSPARE TIRE WINCH CABLEstructure30 Nov 199914 Apr 2000—
RQ99016Recall queryLIFTGATE SUPPORT BRACKET FAILUREstructure29 Jul 1999open99V310001
EA99004Engineering analysisBLOWER ASSEMBLY FIRESvisibility:defroster/defogger/hvac system15 Jan 199918 Apr 2000—
PE98048Preliminary evaluationBLOWER ASSEMBLY FIRESvisibility:defroster/defogger/hvac system4 Sep 199815 Jan 1999—
DP98008Defect petitionHEATER BLOWER ASSEMBLY FIREvisibility:defroster/defogger/hvac system4 Sep 199811 Sep 1998—
DP98001Defect petitionHEAVY LATERAL VIBRATIONstructure6 Jan 19984 Feb 1998—
EA97011Engineering analysisSUNROOF SHATTERING AND SEPARATIONstructure23 May 199720 Jan 199897V235001
PE96074Preliminary evaluationSUNROOF (AIR ROOF) SHATTERstructure17 Dec 199623 May 1997—
EA95018Engineering analysisSEPARATION OF MASTER CYLINDERservice brakes, hydraulic19 Jun 19952 Apr 199696V024001
PE95001Preliminary evaluationBRAKE MASTER CYLINDER/BOOSTER SEPARATIONservice brakes, hydraulic3 Jan 199519 Jun 1995—
PE94044Preliminary evaluationENGINE COOLING FAN CRACKSengine and engine cooling10 Jun 199431 Aug 1994—
EA93004Engineering analysisAUTO TRANS PRNDL MISALIGNpower train29 Jan 199329 Jul 1994—
PE92078Preliminary evaluationAUTO TRANS.PRNDL MISALIGNpower train9 Sep 199229 Jan 1993—

Other Ford Explorer model years

Model yearRecallsComplaintsUnits in campaigns
1977 NHTSA02—
1984 NHTSA01—
1985 NHTSA01—
1986 NHTSA03—
1987 NHTSA03—
1988 NHTSA04—
1989 NHTSA01—
1990 NHTSA012—
199186081,915,500
199246331,267,784
199369362,574,157
199441,2062,024,373
199558425,837,982
199661,4475,543,470
199771,7296,792,376
199891,9559,567,644
199991,34012,178,996
2000993610,560,697
2001637310,104,564
200243,2665,511,406
200321,124959,406
200401,285—
20050487—
20061616199,942
2007120011
200811331,497
2009030—
201019733,256
201166573,609,175
201254103,607,517
2013119845,100,891
201466604,260,351
201586355,716,171
2016147175,832,874
2017133166,354,133
20187523,905,452
2019613,848,705
20203306,198,017
20212605,838,416
20222404,646,746
20231503,599,589
20241001,814,933
20252001,434,649
2026140571,142
2027 NHTSA1076,748

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All Ford Explorer model years · Ford: 201 model lines

Questions and answers

How many recalls does the 1992 Ford Explorer have?

4 NHTSA recall campaigns name this model year; the most recent, 97V235001, was reported to NHTSA on 18 Dec 1997 and concerns structure:body:roof and pillars. Across all model years the Ford Explorer line has 142 campaigns.

Is there an open NHTSA investigation into the 1992 Ford Explorer?

NHTSA's investigation file lists 14 actions naming this model year; the table above shows each action's opening and closing dates. An action with no closing date was still open when the file was produced.

What component do owners of the 1992 Ford Explorer complain about most?

Tires: 142 of 848 component mentions (167.5 per 1,000). Next is service brakes, hydraulic with 138. Complaints are consumer reports and have not been verified by NHTSA.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.