Recall Register

BMW 540I: recalls and complaints by model year

NHTSA lists 23 recall campaigns for the BMW 540I, model years 1989 to 2024. NHTSA has 153 complaints on file for this model line. 11 of the 22 model years have a page on this register.

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.

NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on . Complaint file through . Recall file through .

Model years

The number under each year is the number of recall campaigns.

  1. 19891
  2. 19901
  3. 19911
  4. 19921
  5. 19931
  6. 19944
  7. 19952
  8. 19970
  9. 19981
  10. 19991
  11. 20002
  12. 20014
  13. 20022
  14. 20032
  15. 20171
  16. 20182
  17. 20191
  18. 20205
  19. 20216
  20. 20221
  21. 20231
  22. 20241
BMW 540I: recall campaigns and complaints for each model year, newest first
Model yearRecall campaignsComplaintsShare of the line averageUnits in the campaigns
2024 BMW 540I NHTSA page100%309
2023 BMW 540I NHTSA page100%27,720
2022 BMW 540I NHTSA page100%27,720
2021 BMW 540I600%64,267
2020 BMW 540I500%321,695
2019 BMW 540I NHTSA page100%257,473
2018 BMW 540I2572%262,782
2017 BMW 540I NHTSA page1114%33
2003 BMW 540I2458%576,784
2002 BMW 540I212173%576,784
2001 BMW 540I412173%258,568
2000 BMW 540I228403%175,249
1999 BMW 540I NHTSA page122316%1,615
1998 BMW 540I125359%1,100
1997 BMW 540I026374%
1995 BMW 540I210144%750,000
1994 BMW 540I48115%931,400
1993 BMW 540I NHTSA page100%340,000
1992 BMW 540I NHTSA page100%340,000
1991 BMW 540I NHTSA page100%340,000
1990 BMW 540I NHTSA page100%340,000
1989 BMW 540I NHTSA page100%340,000

The share is the complaints of the model year divided by the average of the line for one model year. A campaign that names 3 model years is in the count of each of the 3.

A model year with fewer than 2 campaigns and fewer than 25 complaints has no page here. The link in its row opens its NHTSA page.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Complaint: A report about a possible safety problem that a person sends to NHTSA. This site shows the number of complaints and not their text.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Components in the complaints

193 component mentions.

A complaint can name more than one component. Each component that a complaint names is one component mention. The figure per 1,000 component mentions shows how many of each 1,000 mentions name the component.

BMW 540I: complaints by component, per 1,000 component mentions
ComponentPer 1,000Mentions
Engine and Engine Cooling274.653
Electrical System139.927
Air Bags88.117
Power Train77.715
Steering77.715
Service Brakes, Hydraulic36.37
Unknown or Other36.37
Seats31.16
Engine31.16
Latches/Locks/Linkages25.95

Counts by year

Recall campaigns that name the BMW 540I, by the year NHTSA received the report. The largest year is 2021, with 4 campaigns.
Complaints about the BMW 540I, by the year NHTSA received them. The largest year is 2003, with 26 complaints.

Other model lines of the make

BMW: all 250 model lines

Official channels

Cite this page

Recall Register. BMW 540I: recalls and complaints by model year. https://recallregister.com/vehicle/bmw/540i/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through .

Sources

Source
NHTSA Office of Defects Investigation
Licence
US government work, public domain
Recall file through
29 Sep 2026
Complaint file through
15 May 2019
Manufacturer in the recall file
BAYERISCHE MOTOREN WERKE

The model name is the name in the NHTSA files. NHTSA keeps a variant of a model as a different line. How the register is made. Report an error.

Questions

Which BMW 540I model years have the most recall campaigns?
2021 with 6, 2020 with 5, 2001 with 4. A campaign that names 3 model years is in the count of each of the 3.
Which BMW 540I model year has the most complaints?
The 2000 model year, with 28 of the 153 complaints for the line. A newer model year has had less time to get complaints.
Which components do the complaints about the BMW 540I name?
Engine and Engine Cooling: 274.6 per 1,000 component mentions. Electrical System: 139.9 per 1,000 component mentions. Air Bags: 88.1 per 1,000 component mentions.
How many NHTSA investigations name the BMW 540I?
3 investigations name one or more model years of the line. The page of each model year lists its investigations.