Recall Register

2025 Freightliner Cascadia: recalls and complaints

NHTSA lists 8 recall campaigns for the 2025 Freightliner Cascadia. The newest campaign is 25V603000. NHTSA received the report on 11 Sep 2025. The NHTSA record gives the component Steering / Critical Fasteners. NHTSA has no complaint on file for this model year.

The NHTSA recall file shows no do-not-drive advisory and no park-outside advisory on these campaigns.

This page cannot show if a recall applies to one vehicle. The NHTSA VIN lookup shows the unrepaired recalls of one vehicle.

Remedy of the newest campaign, 25V603000, in the NHTSA record

Dealers will inspect and replace the tie rod assembly, as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is D25R2.
NHTSA VIN lookup

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.

NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on . Complaint file through . Recall file through .

Since the last update

No tracked figure of this page changed in a data update. What the log tracks

All updates to the register

Recall campaigns

8 campaigns, newest first. 5,841 units in total.

  • 25V603000Steering / Critical Fasteners
  • 25V601000Service Brakes, Air / Critical Fasteners
  • 25V295000Service Brakes, Air / Supply / Reservoir/Tank
  • 24V736000Fuel System, Diesel / Delivery / Fuel Pump
  • 24V571000Steering / Linkages / Tie Rod Assembly
  • 24V509000Steering / Linkages / Tie Rod Assembly
  • 24V402000Steering / Linkages / Tie Rod Assembly
  • 24V058000Electronic Stability Control (ESC)

  1. 25V603000Received . 343 units.

    Steering / Critical Fasteners

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2026 Western Star 47X, Freightliner Business Class M2, FCCC MT55G, 2025-2026 Western Star 49X, Freightliner Cascadia, Freightliner 114SD, FCCC MT45G, FCCC S2RV106, 2026 Thomas Built Buses Saf-T-Liner C2, Freightliner eCascadia, FCCC S2C106, and Freightliner 108SD vehicles. The tie rod castle nut and cotter pin may not be installed properly, which can result in a loss of vehicle steering control.
    Consequence, in the NHTSA record
    A loss of vehicle steering control increases the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will inspect and replace the tie rod assembly, as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is D25R2.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number D25R2. Owner notification date in the NHTSA record: .

  2. 25V601000Received . 402 units.

    Service Brakes, Air / Critical Fasteners

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 FCCC XCR, FCCC XBS, FCCC MT45, Western Star 57X, 2025-2026 Freightliner Business Class M2, Freightliner Cascadia, Freightliner 114SD, Freightliner 108SD, FCCC MT55G, FCCC MT45G, FCCC XCP, FCCC XCM, Western Star 49X, Western Star 47X, 2026 Freightliner Cascadia 5th Gen, FCCC MT55, and FCCC MT50E vehicles. The brake caliper mounting bolts may loosen and detach, which can cause a loss of brake function and damage the tire and/or wheel.
    Consequence, in the NHTSA record
    A loss of brake function can increase the risk of a crash. In addition, a damaged wheel or tire can lead to a loss of vehicle control, increasing the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will inspect and replace or tighten the brake caliper mounting bolts, as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1023.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number F1023. Owner notification date in the NHTSA record: .

  3. 25V295000Received . 68 units.

    Service Brakes, Air / Supply / Reservoir/Tank

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 114SD, Business Class M2, Cascadia, and Western Star 49X vehicles. The air tank capacity may be too small, resulting in reduced braking performance. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
    Consequence, in the NHTSA record
    Reduced brake performance can extend the distance required to stop, increasing the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will inspect and replace the air tank or install an additional air tank, as necessary, free of charge. Owner notification letters were mailed July 1, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1019.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number F1019. Owner notification date in the NHTSA record: .

  4. 24V736000Received . 620 units.

    Fuel System, Diesel / Delivery / Fuel Pump

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, Western Star 49X, Freightliner Custom Chassis XCM and Freightliner Custom Chassis XCP vehicles equipped with certain Cummins fuel pumps. The fuel pump barrels may fracture and cause a fuel leak, which can result in an engine stall.
    Consequence, in the NHTSA record
    An engine stall increases the risk of a crash.
    Remedy, in the NHTSA record
    Cummins will replace the fuel pump barrels, free of charge. Owner notification letters were mailed November 14, 2024. Owners may contact DTNA Customer Service at 1-800-745-8000. DTNA's number for this recall is F1010. Owners may also contact Cummins Customer Service at 812-377-5000.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number F1010. Owner notification date in the NHTSA record: .

  5. 24V571000Received . 3,799 units.

    Steering / Linkages / Tie Rod Assembly

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 108SD, 114SD, Business Class M2, Cascadia and Western Star 47X vehicles. The tie rod in the front axle may contain ball studs that have been incorrectly heat-treated, which can cause them to break, and result in tie rod failure.
    Consequence, in the NHTSA record
    Tie rod failure can cause a loss of vehicle steering control and increase the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will inspect and replace the tie rod assembly, as necessary free of charge. Owner notification letters were mailed September 27, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1007.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number F1007. Owner notification date in the NHTSA record: .

  6. 24V509000Received . 61 units.

    Steering / Linkages / Tie Rod Assembly

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 114SD, Western Star 47X, and 49X transit buses equipped with Composolite EXS20 steerable lift axle suspension assemblies. The tie rod assembly ball stud could have been improperly heat treated and can fail.
    Consequence, in the NHTSA record
    The ball stud can separate from the vehicle becoming a road hazard, increasing the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will replace the tie rod assembly, free of charge. Owner notification letters were mailed August 26, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1005.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number F1005. Owner notification date in the NHTSA record: .

  7. 24V402000Received . 541 units.

    Steering / Linkages / Tie Rod Assembly

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 108SD, 114SD, Business Class M2, Western Star 47X, 49X, Freightliner Custom Chassis S2RV 106, and S2C 106 transit buses, cabs, and chassis. The front axle tie rod ball joint studs may crack and break, which can result in tie rod separation.
    Consequence, in the NHTSA record
    Tie rod separation can cause a sudden loss of steering control and increase the risk of a crash.
    Remedy, in the NHTSA record
    Dealers will replace the tie rod assembly, free of charge. Owner notification letters were mailed July 25, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is D24R6.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number D24R6. Owner notification date in the NHTSA record: .

  8. 24V058000Received . 7 units.

    Electronic Stability Control (ESC)

    Defect, in the NHTSA record
    Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Western Star 49X and 2025 Freightliner Cascadia vehicles. The Electronic Stability Control (ESC) software has incorrect axle spacing parameters. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 136, "Electronic Stability Control Systems on Heavy Vehicles."
    Consequence, in the NHTSA record
    Incorrect parameters can decrease vehicle stability or braking performance, increasing the risk of crash.
    Remedy, in the NHTSA record
    Dealers will update the ESC software, free of charge. Owner notification letters were mailed March 22, 2024. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL993.

    Report filed by Daimler Trucks North America, LLC. Manufacturer campaign number FL993. Owner notification date in the NHTSA record: .

The campaign number opens the NHTSA record. Each quotation is the text of the NHTSA recall file.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Complaints by component

The NHTSA complaint file has no complaint for this model year.

Investigations

The NHTSA investigation file has no investigation that names this model year.

Investigation: A study of a possible safety defect by the NHTSA Office of Defects Investigation. An investigation with no closing date in the NHTSA file is open.

Other model years

The number under each year is the number of recall campaigns.

  1. 20021
  2. 20031
  3. 20042
  4. 20053
  5. 20068
  6. 200712
  7. 200822
  8. 200924
  9. 201023
  10. 201123
  11. 201219
  12. 201319
  13. 201421
  14. 201518
  15. 201612
  16. 201720
  17. 201826
  18. 201929
  19. 202021
  20. 202121
  21. 202219
  22. 20237
  23. 20242
  24. 20258
  25. 20263

A year without a link has fewer than 2 campaigns and fewer than 25 complaints. It has no page.

Official channels

Cite this page

Recall Register. 2025 Freightliner Cascadia: recalls and complaints. https://recallregister.com/vehicle/freightliner/cascadia/2025/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through .

Sources

Source
NHTSA Office of Defects Investigation
Licence
US government work, public domain
Recall file through
29 Sep 2026
Complaint file through
29 Mar 2018
First complaint in the file
1 Jan 1995
Manufacturer in the recall file
Daimler Trucks North America, LLC

The NHTSA record is the authority. A complaint count is the number of different complaint numbers for the make, the model and the model year. How the register is made. Report an error.

Questions

How many units are in the recall campaigns for the 2025 Freightliner Cascadia?
5,841 units in 8 campaigns. A campaign can name other models and model years, and its units include them.
How many recall campaigns does the Freightliner Cascadia have for all model years?
NHTSA lists 137 recall campaigns for the Freightliner Cascadia, model years 2002 to 2026. 8 of them name the 2025 model year.
Is an NHTSA investigation of the 2025 Freightliner Cascadia open?
The NHTSA investigation file has no investigation that names this model year.