Recall Register

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2003 Ford Expedition

NHTSA register · 1 recall campaign · 591 complaints · 1 investigation · filed by SOUTHERN COMFORT CONVERSIONS

3,674 units across its campaigns55 complaints reported a crash34 reported a fire

NHTSA lists 1 recall campaign for the 2003 Ford Expedition, concerning structure, and 591 consumer complaints received since 2002.

The component named most often is engine and engine cooling: 170.2 of every 1,000 component mentions for this year, above the 77.7 per 1,000 across all 2003 model-year vehicles and against 133 per 1,000 for the Ford Expedition line as a whole.

That is more than the average of 183.7 complaints per model year across the 36 Ford Expedition model years on this register; 55 complaints reported a crash and 34 a fire.

Complaints were received in the largest number in 2003 (83); the most recent in the file is dated 3 May 2019.

NHTSA's Office of Defects Investigation has opened 1 investigation naming this model year.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

19910199301994019950199601997719985199952000720016200222003120040200502006220072200832009120100201102012320130201402015320163201742018142019112020182021122022122023820247202562026220272

Recall campaigns

  1. 03V094000STRUCTUREReported 7 Mar 2003 · 3,674 units

    Defect, as filed: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, INC. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

    Consequence: This overheating condition can cause the running board to melt or cause a fire.

    Remedy: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

    Filed by SOUTHERN COMFORT CONVERSIONS.

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

Component mentions per 1,000 for the 2003 Ford Expedition (black) against all 2003 model-year vehicles in the file (yellow). A complaint can name more than one component.

Tires75.2
Engine46.2
Per 1,000 component mentions2003Expedition lineAll 2003 vehicles
Engine and Engine Cooling170.213377.7
Electrical System118.7123123.7
Service Brakes, Hydraulic88.448.258.7
Air Bags76.535.682.2
Tires75.281.820.4
Power Train67.373.8121
ComponentMentionsPer 1,000LineAll 2003
Engine and Engine Cooling129170.213377.7
Electrical System90118.7123123.7
Service Brakes, Hydraulic6788.448.258.7
Air Bags5876.535.682.2
Tires5775.281.820.4
Power Train5167.373.8121
Visibility4154.155.540.1
Engine3546.246.227.3
Structure3140.941.662
Suspension2026.460.257.2
Vehicle Speed Control2026.483.442
Steering1925.136.147.3
Unknown or Other1823.722.220.2
Fuel System, Gasoline1722.423.636.5
Seat Belts1418.517.412.9
Service Brakes1317.212.130.5
Fuel/Propulsion System1317.21514.3
Latches/Locks/Linkages1114.59.612.6
Seats1013.28.413.9
Service Brakes, Air1013.232.9
Equipment79.216.221.5
Wheels67.918.110.8
Exterior Lighting67.911.834.7
Interior Lighting45.33.12
Parking Brake3433.1
Electronic Stability Control (ESC)345.47.4
Trailer Hitches11.31.90.4
Electronic Stability Control11.30.20.7
Back Over Prevention11.30.20.2
Fuel System, Other11.33.84.6
Visibility/Wiper11.33.53.1

591 unique complaints, 758 component mentions; 70 injuries and 3 deaths reported by complainants. Complaint narratives are not republished.

Complaints by year received

02
06
10
14
18
22
26
Complaints about the 2003 Ford Expedition by the year NHTSA received them. Reporting rises after recalls and press coverage; a model year keeps drawing complaints for a decade or more.

Investigations

ActionTypeSubjectComponentOpenedClosedRecall
DP05005Defect petitionSPARK PLUG EJECTION FROM CYLINDER HEADengine and engine cooling:engine22 Sep 20054 Jan 2006—

Other Ford Expedition model years

Model yearRecallsComplaintsUnits in campaigns
1991 NHTSA01—
1993 NHTSA01—
1994 NHTSA04—
1995 NHTSA01—
1996 NHTSA03—
199778477,668,883
199858337,472,437
199959445,123,889
200078827,466,218
200165657,481,942
200223314,503,674
200315913,674
20040277—
20050309—
20062292210,003
20072198180,831
20083126123,835
2009 NHTSA1241,357
2010049—
2011052—
2012374164,650
2013042—
2014 NHTSA018—
20153581,815,628
20163421,850,763
20174271,974,374
201814193,077,037
20191133,269,466
20201804,821,102
20211204,037,713
20221209,269,618
2023807,421,932
2024706,314,792
2025604,740,952
2026204,423,626
2027204,423,626

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All Ford Expedition model years · Ford: 201 model lines

Questions and answers

How many recalls does the 2003 Ford Expedition have?

1 NHTSA recall campaign name this model year; the most recent, 03V094000, was reported to NHTSA on 7 Mar 2003 and concerns structure. Across all model years the Ford Expedition line has 77 campaigns.

Is there an open NHTSA investigation into the 2003 Ford Expedition?

NHTSA's investigation file lists 1 action naming this model year; the table above shows each action's opening and closing dates. An action with no closing date was still open when the file was produced.

What component do owners of the 2003 Ford Expedition complain about most?

Engine and Engine Cooling: 129 of 758 component mentions (170.2 per 1,000). Next is electrical system with 90. Complaints are consumer reports and have not been verified by NHTSA.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.