Recall Register

2004 Volkswagen Passat: recalls and complaints

NHTSA lists 3 recall campaigns for the 2004 Volkswagen Passat. The newest campaign is 08V156000. NHTSA received the report on 7 Apr 2008. The NHTSA record gives the component Fuel System, Gasoline / Delivery. NHTSA has 279 complaints on file for this model year. 3 NHTSA investigations name this model year.

The NHTSA recall file shows no do-not-drive advisory and no park-outside advisory on these campaigns.

This page cannot show if a recall applies to one vehicle. The NHTSA VIN lookup shows the unrepaired recalls of one vehicle.

Remedy of the newest campaign, 08V156000, in the NHTSA record

Dealers will install additional underbody heat shields on vehicles with automatic transmissions to cover the possibly damaged areas and flash all 1.8t engines with a precautionary software update. Dealers will also inspect and adjust the fuel line routing on 1.8t vehicles and the fuel tank ventilation valve on 4motion/all wheel drive vehicles, and replace components if necessary free of charge. The recall began on june 13, 2008. Owners may contact volkswagen at 1-800-822-8987.

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.

NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on . Complaint file through . Recall file through .

Since the last update

No tracked figure of this page changed in a data update. What the log tracks

All updates to the register

Recall campaigns

3 campaigns, newest first. 1,433,284 units in total.

  1. 08V156000Received . 412,000 units.

    Fuel System, Gasoline / Delivery

    Defect, in the NHTSA record
    Volkswagen is recalling 412,000 my 1999-2005 passat (5th generation) vehicles equipped with automatic transmissions and produced after june 14, 1999. These vehicles may have an underbody heat shield that can become damaged. In addition, affected vehicles with automatic or manual transmissions may have a fuel line (1.8t engines only) or fuel tank ventilation valve (4motion/all wheel drive only) that can leak due to fracture.
    Consequence, in the NHTSA record
    A heat shield that may contact the exhaust system can result in a vehicle fire. In addition, a fuel leak from a fuel line or fuel tank ventilation valve, in the presence of an ignition source, can lead to a vehicle fire.
    Remedy, in the NHTSA record
    Dealers will install additional underbody heat shields on vehicles with automatic transmissions to cover the possibly damaged areas and flash all 1.8t engines with a precautionary software update. Dealers will also inspect and adjust the fuel line routing on 1.8t vehicles and the fuel tank ventilation valve on 4motion/all wheel drive vehicles, and replace components if necessary free of charge. The recall began on june 13, 2008. Owners may contact volkswagen at 1-800-822-8987.

    Report filed by VOLKSWAGEN OF AMERICA, INC. Manufacturer campaign number 26E5/R5. Owner notification date in the NHTSA record: .

  2. 07V063000Received . 1,002,000 units.

    Exterior Lighting / Brake Lights / Switch

    Defect, in the NHTSA record
    On certain passenger, wagon, and convertible vehicles equipped with or without cruise control, a brake light switch may malfunction if it was installed incorrectly.
    Consequence, in the NHTSA record
    The brake lights could become inoperative, or remain on. Failure to provide the proper signal when braking could lead to a crash without warning.
    Remedy, in the NHTSA record
    Dealers will install the newly designed brake light switch free of charge. The recall began on april 27, 2007, and will be conducted in several staggered mailings through september 21, 2007. Vehicles within the make, model, and model year of this population may be involved in either this recall or 06v-183, but not both. The remedy is the same for each recall. Volkswagen dealers will apply the remedy based on the VIN number of the vehicle. Owners may contact vw at 1-800-822-8987.

    Report filed by VOLKSWAGEN OF AMERICA, INC. Manufacturer campaign number N4. Owner notification date in the NHTSA record: .

  3. 04V586000Received . 19,284 units.

    Fuel System, Diesel

    Defect, in the NHTSA record
    On certain passenger vehicles, the high pressure diesel pumps were produced with an improper fastener, which could allow diesel fuel to escape from the pump.
    Consequence, in the NHTSA record
    Fuel leakage in the presence of an ignition source may lead to a fire.
    Remedy, in the NHTSA record
    Dealers will replace the diesel pump. The recall began on february 8, 2005. Owners should contact volkswagen at 1-800-822-8987.

    Report filed by VOLKSWAGEN OF AMERICA, INC. Manufacturer campaign number VY. Owner notification date in the NHTSA record: .

The campaign number opens the NHTSA record. Each quotation is the text of the NHTSA recall file.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Complaints by component

279 complaints, 348 component mentions.

A complaint can name more than one component. Each component that a complaint names is one component mention. The figure per 1,000 component mentions shows how many of each 1,000 mentions name the component.

  • 2004 Volkswagen Passat
  • All 2004 vehicles
2004 Volkswagen Passat: complaints by component, per 1,000 component mentions
Component2004 PassatAll 2004 vehiclesPassat, all yearsMentions
Engine and Engine Cooling178.260.791.162
Power Train109.2113.447.638
Seats100.618.120.435
Fuel System, Gasoline9227.94432
Electrical System69129.3118.624
Fuel/Propulsion System63.222.144.722
Engine51.736.96118
Structure4673.324.316
Exterior Lighting4633.130.416
Visibility37.439.632.913

The table shows the 10 components with the most mentions, of 28.

Complaints that report a crash
9
Complaints that report a fire
25
Injuries in the complaints
23
Deaths in the complaints
0
Date of the newest complaint
1 Aug 2025

These figures are the entries of the persons who sent the complaints.

Complaint: A report about a possible safety problem that a person sends to NHTSA. This site shows the number of complaints and not their text.

Complaints about the 2004 Volkswagen Passat, by the year NHTSA received them. The largest year is 2004, with 33 complaints.

Investigations

NHTSA investigations that name the 2004 Volkswagen Passat
NumberTypeSubjectComponentOpenedClosedCampaign
EA11002Engineering analysisEngine Compartment FireElectrical System26 Jan 201117 Feb 2012
PE08008Preliminary evaluationFUEL TANK LEAKFuel System, Gasoline / Storage / Tank Assembly31 Jan 200830 May 200808V156000
EA07014Engineering analysisPASSENGER ENGINE COMPARTMENT FIRESElectrical System / Ignition28 Sep 20077 Jul 200808V156000

Investigation: A study of a possible safety defect by the NHTSA Office of Defects Investigation. An investigation with no closing date in the NHTSA file is open.

Other model years

The number under each year is the number of recall campaigns.

Official channels

Cite this page

Recall Register. 2004 Volkswagen Passat: recalls and complaints. https://recallregister.com/vehicle/volkswagen/passat/2004/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through .

Sources

Source
NHTSA Office of Defects Investigation
Licence
US government work, public domain
Recall file through
30 Sep 2026
Complaint file through
30 Sep 2026
First complaint in the file
1 Jan 1995
Manufacturer in the recall file
VOLKSWAGEN OF AMERICA, INC

The NHTSA record is the authority. A complaint count is the number of different complaint numbers for the make, the model and the model year. How the register is made. Report an error.

Questions

How many units are in the recall campaigns for the 2004 Volkswagen Passat?
1,433,284 units in 3 campaigns. A campaign can name other models and model years, and its units include them.
How many recall campaigns does the Volkswagen Passat have for all model years?
NHTSA lists 54 recall campaigns for the Volkswagen Passat, model years 1988 to 2022. 3 of them name the 2004 model year.
Which component do the complaints about the 2004 Volkswagen Passat name most often?
Engine and Engine Cooling: 62 of 348 component mentions, or 178.2 per 1,000. For all 2004 vehicles the figure is 60.7 per 1,000.
Is an NHTSA investigation of the 2004 Volkswagen Passat open?
No. Each of the 3 investigations that name this model year has a closing date in the NHTSA file.