Recall Register

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2016 Freightliner Sprinter 2500

NHTSA register · 9 recall campaigns · 0 complaints · 1 investigation · filed by Daimler Vans USA, LLC

226,193 units across its campaigns

The 2016 Freightliner Sprinter 2500 appears in 9 NHTSA recall campaigns (steering, air bags and power train) and in 0 consumer complaints filed with the agency.

No consumer complaints for this model year are in the NHTSA file.

NHTSA's Office of Defects Investigation has opened 1 investigation naming this model year.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

20012200242003520043200532006320075200852009420105201142012220134201442015820169201752018720193620201720211220221

Recall campaigns

  1. 20V663000STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONSReported 28 Oct 2020 · 47,667 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain 2015-2020 Mercedes Benz Sprinter and Freightliner Sprinter vehicles. The hydraulic power steering return line hoses may detach at their connection points under certain operating conditions, causing hydraulic fluid to leak.

    Consequence: The sudden loss of power steering assist and hydraulic steering fluid leaking onto the roadway may increase the risk of a crash.

    Remedy: DVUSA will notify owners, and dealers will check the return line connections of the power steering system, correcting it as needed, free of charge. The recall began December 23, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this campaign is NV3LETULPE.

    Filed by Daimler Vans USA, LLC (manufacturer campaign NV3LETULPE).

  2. 19V004000AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULEReported 8 Jan 2019 · 88,388 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain 2014-2017 Freightliner Sprinter 2500 and 3500 and Mercedes-Benz Sprinter 2500 and 3500 vehicles. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Remedy: DVUSA will notify owners, and dealers will replace the front passenger air bag module, free of charge. The recall began March 15, 2019. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  3. 19V003000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULEReported 8 Jan 2019 · 71,301 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain 2015-2017 Freightliner Sprinter 2500 and 3500 and Mercedes-Benz Sprinter 2500 and 3500 vehicles. These vehicles are equipped with certain air bag inflators assembled as part of the driver frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the driver frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Remedy: DVUSA will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall is began March 15, 2019. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  4. 17V149000POWER TRAIN:DRIVELINE:DRIVESHAFTReported 7 Mar 2017 · 892 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain 2016 Mercedes-Benz Sprinter 2500 and 3500 vehicles and Freightliner Sprinter 2500 and 3500 vehicles. The bracket for the center support bearing of the drive shaft may not have been properly welded.

    Consequence: If the event of a crash, the bracket may detach and the drive shaft may damage the fuel system, increasing the risk of a fire.

    Remedy: DVUSA will notify owners and dealers will install three additional rivets to secure the bracket, free of charge. Interim notices informing owners of the safety risk were mailed on May 5, 2017. The recall began on July 7, 2017. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  5. 17V093000AIR BAGSReported 10 Feb 2017 · 15,338 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain 2013-2016 Mercedes-Benz Sprinter 2500 and 3500 and Freightliner Sprinter 2500 and 3500 vans. These vehicles were manufactured without a reinforcement plate and protective bracket on the air bag control unit. As a result, the air bag control unit may not remain functional after the initial impact, possibly preventing additional air bags from deploying in response to a secondary impact.

    Consequence: If additional air bags do not deploy as intended, the occupants are at an increased risk of injury.

    Remedy: DVUSA will notify owners, and dealers will install a reinforcement plate and protective bracket around the air bag control unit, free of charge. The recall began on May 26, 2017. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  6. 16V670000SEAT BELTS:REAR/OTHERReported 15 Sep 2016 · 271 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2016 Mercedes-Benz and Freightliner Sprinter 2500 and 3500 vehicles manufactured March 1, 2016, to May 31, 2016. The bolts connecting the lower seat belt connection to the rear bench seat may not have been properly tightened.

    Consequence: If the bolts were not properly tightened, the seat belt may fail to secure the seat occupant in the event of a crash.

    Remedy: DVUSA will notify owners, and Sprinter dealers will inspect the connecting bolts, tightening them as necessary, free of charge. The recall began on November 18, 2016. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  7. 16V351000STRUCTURE:BODY:ROOF AND PILLARSReported 24 May 2016 · 3 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2015-2016 Mercedes-Benz Sprinter 2500 and 3500 vehicles manufactured May 31, 2015, to April 30, 2016, and 2015-2016 Freightliner Sprinter 2500 and 3500 vehicles manufactured May 1, 2015, to April 30, 2016. The affected vehicles are configured to have super-high roofs, but may not be equipped with the required crash pads.

    Consequence: If the required crash pads are missing, it can increase the risk of injury to a front passenger seat occupant if they are unbelted.

    Remedy: DVUSA will notify owners, and dealers will install the required crash-pads, free of charge. The recall began on August 11, 2016. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

  8. 16V261000STRUCTURE:BODYReported 29 Apr 2016 · 55 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2015-2016 Mercedes Benz and Freightliner Sprinter 2500 and 3500 vehicles manufactured April 1, 2015, to October 31, 2015. The affected vehicles may have had multiple layers of paint applied, and as a result, in a crash, the windows may separate from the vehicle when the outer layer of paint peels from the layer below.

    Consequence: If the windows separate from the vehicle in a crash, the occupants are at a greater risk of injury.

    Remedy: DVUSA will notify owners, and dealers will remove the windows and inspect the paintwork, repainting the vehicles as necessary, free of charge. This recall began August 4, 2016. Owners may contact DVUSA customer service at 1-770-705-2070.

    Filed by Daimler Vans USA, LLC.

  9. 16V093000EQUIPMENT:OTHER:LABELSReported 18 Feb 2016 · 2,278 units

    Defect, as filed: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2015-2016 Mercedes-Benz and Freightliner Sprinter 2500 and 3500 vans manufactured April 29, 2015, to December 15, 2015. The affected vehicles have a tire pressure label that incorrectly states a higher maximum load capacity than the vehicle is designed for.

    Consequence: The vehicle may be overloaded if loaded to the incorrect weight shown on the label, possibly resulting in axle or tire failure, increasing the risk of a crash.

    Remedy: DVUSA will notify owners, and Mercedes-Benz and Freightliner dealers will replace the incorrect tire pressure label, free of charge. The recall began March 2016. Owners may contact DVUSA customer service at 1-877-762-8267.

    Filed by Daimler Vans USA, LLC.

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

No consumer complaints for this model year are in the NHTSA file.

Investigations

ActionTypeSubjectComponentOpenedClosedRecall
EA21002Engineering analysisDesiccated Air Bag Inflator Ruptureair bags:frontal:driver side:inflator module17 Sep 2021open—

Other Freightliner Sprinter 2500 model years

Model yearRecallsComplaintsUnits in campaigns
2001204,443
20024019,531
20035437,032
20043021,944
20053321,944
20063321,944
200750187,339
200855184,460
200942186,076
201053163,326
201140160,737
201222153,970
201342169,115
201442240,090
201580225,042
201690226,193
201750208,282
20187056,301
2019360519,113
2020170376,467
2021120227,069
2022 NHTSA10124,305

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All Freightliner Sprinter 2500 model years · Freightliner: 77 model lines

Questions and answers

How many recalls does the 2016 Freightliner Sprinter 2500 have?

9 NHTSA recall campaigns name this model year; the most recent, 20V663000, was reported to NHTSA on 28 Oct 2020 and concerns steering:hydraulic power assist:hose, piping, and connections. Across all model years the Freightliner Sprinter 2500 line has 71 campaigns.

Is there an open NHTSA investigation into the 2016 Freightliner Sprinter 2500?

NHTSA's investigation file lists 1 action naming this model year; the table above shows each action's opening and closing dates. An action with no closing date was still open when the file was produced.

What component do owners of the 2016 Freightliner Sprinter 2500 complain about most?

No complaints for this model year are in the NHTSA file.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.