Recall Register

Vehicles › Ford › Ford F-250 SD

2002 Ford F-250 SD

NHTSA register · 3 recall campaigns · 245 complaints · 4 investigations · filed by FORD MOTOR COMPANY

5,702,715 units across its campaigns12 complaints reported a crash18 reported a fire

3 recall campaigns and 245 complaints are on NHTSA's register for the 2002 Ford F-250 SD; the recalls concern exterior lighting, vehicle speed control and engine and engine cooling.

The component named most often is engine and engine cooling: 368.8 of every 1,000 component mentions for this year, above the 103.2 per 1,000 across all 2002 model-year vehicles and against 179.3 per 1,000 for the Ford F-250 SD line as a whole.

That is more than the average of 82.8 complaints per model year across the 36 Ford F-250 SD model years on this register; 12 complaints reported a crash and 18 a fire.

Complaints were received in the largest number in 2007 (40); the most recent in the file is dated 1 May 2017.

NHTSA's Office of Defects Investigation has opened 4 investigations naming this model year.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

199101992019931199411995119961199721998119992200022001220023200342004220053200612007120080200902010020110201202013020140201522016320171420189201911202014202112202217202316202442025720266

Recall campaigns

  1. 11V352000EXTERIOR LIGHTING:BRAKE LIGHTSReported 13 Jul 2011 · 26,715 units

    Defect, as filed: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

    Consequence: Non-functioning lights could increase the risk of a crash.

    Remedy: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

    Filed by FORD MOTOR COMPANY (manufacturer campaign 11C18); components: exterior lighting:brake lights; exterior lighting:tail lights.

  2. 09V399000VEHICLE SPEED CONTROLReported 13 Oct 2009 · 4,500,000 units

    Defect, as filed: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

    Consequence: A vehicle fire could occur with or without the engine running.

    Remedy: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

    Filed by FORD MOTOR COMPANY (manufacturer campaign 09S09).

  3. 07V553000ENGINE AND ENGINE COOLING:ENGINE:DIESELReported 5 Dec 2007 · 1,176,000 units

    Defect, as filed: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

    Consequence: In the event of an engine stall, a crash could result without warning.

    Remedy: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

    Filed by FORD MOTOR COMPANY (manufacturer campaign 07S57).

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

Component mentions per 1,000 for the 2002 Ford F-250 SD (black) against all 2002 model-year vehicles in the file (yellow). A complaint can name more than one component.

Tires92.2
Per 1,000 component mentions2002F-250 SD lineAll 2002 vehicles
Engine and Engine Cooling368.8179.3103.2
Electrical System102.879.594.1
Service Brakes, Hydraulic95.735.678.7
Tires92.259.225.1
Vehicle Speed Control49.629.739.4
Power Train49.658.7121
ComponentMentionsPer 1,000LineAll 2002
Engine and Engine Cooling104368.8179.3103.2
Electrical System29102.879.594.1
Service Brakes, Hydraulic2795.735.678.7
Tires2692.259.225.1
Vehicle Speed Control1449.629.739.4
Power Train1449.658.7121
Steering1242.6161.839.2
Suspension828.4164.680.9
Latches/Locks/Linkages517.74.111.6
Seat Belts517.79.117.8
Service Brakes517.71524.3
Unknown or Other414.219.618.9
Fuel System, Diesel414.218.81.1
Engine414.238.321.5
Air Bags310.610.972.5
Fuel System, Other310.63.64.6
Structure310.623.961.3
Exterior Lighting310.65.633.6
Interior Lighting27.10.81.7
Fuel System, Gasoline27.113.233.1
Visibility13.55.839.7
Back Over Prevention13.50.30.2
Equipment13.55.818.7
Wheels13.520.811.6
Fuel/Propulsion System13.517.310.2

245 unique complaints, 282 component mentions; 11 injuries and 2 deaths reported by complainants. Complaint narratives are not republished.

Complaints by year received

01
05
09
13
17
21
25
Complaints about the 2002 Ford F-250 SD by the year NHTSA received them. Reporting rises after recalls and press coverage; a model year keeps drawing complaints for a decade or more.

Investigations

ActionTypeSubjectComponentOpenedClosedRecall
EA06012Engineering analysisENGINE STALLINGengine and engine cooling:engine:diesel22 Jun 20067 Dec 200707V553000
DP05005Defect petitionSPARK PLUG EJECTION FROM CYLINDER HEADengine and engine cooling:engine22 Sep 20054 Jan 2006—
EA05005Engineering analysisENGINE COMPARTMENT FIRESelectrical system22 Mar 20052 Aug 200605V388000
EA04006Engineering analysisACCELERATOR PEDAL SENSOR (ETC)vehicle speed control:accelerator pedal23 Feb 200410 Feb 2005—

Other Ford F-250 SD model years

Model yearRecallsComplaintsUnits in campaigns
1991 NHTSA01—
1992 NHTSA03—
1993 NHTSA144,500,000
1994 NHTSA124,500,000
1995 NHTSA194,500,000
1996 NHTSA1114,500,000
19972395,676,000
1998 NHTSA111,176,000
199922495,676,000
200022325,676,000
200122875,676,000
200232455,702,715
200341775,858,299
20042252206,819
20053295285,494
2006127426,715
200715426,715
20080139—
2009 NHTSA023—
2010032—
20110120—
2012054—
2013 NHTSA018—
2014 NHTSA021—
20152681,460,390
20163341,768,908
2017142704,129,972
20189582,955,081
20191173,649,314
20201403,519,789
20211203,545,151
20221708,719,059
20231607,642,679
2024405,530,553
2025704,810,523
2026604,845,119

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All Ford F-250 SD model years · Ford: 201 model lines

Questions and answers

How many recalls does the 2002 Ford F-250 SD have?

3 NHTSA recall campaigns name this model year; the most recent, 11V352000, was reported to NHTSA on 13 Jul 2011 and concerns exterior lighting:brake lights. Across all model years the Ford F-250 SD line has 68 campaigns.

Is there an open NHTSA investigation into the 2002 Ford F-250 SD?

NHTSA's investigation file lists 4 actions naming this model year; the table above shows each action's opening and closing dates. An action with no closing date was still open when the file was produced.

What component do owners of the 2002 Ford F-250 SD complain about most?

Engine and Engine Cooling: 104 of 282 component mentions (368.8 per 1,000). Next is electrical system with 29. Complaints are consumer reports and have not been verified by NHTSA.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.