1991 Chevrolet Astro: recalls and complaints

NHTSA lists 3 recall campaigns for the 1991 Chevrolet Astro. The newest campaign is 93V187000. NHTSA received the report on 16 Nov 1993. The NHTSA record gives the component Seats. NHTSA has 95 complaints on file for this model year. 5 NHTSA investigations name this model year.

The NHTSA recall file shows no do-not-drive advisory and no park-outside advisory on these campaigns.

This page cannot show if a recall applies to one vehicle. The NHTSA VIN lookup shows the unrepaired recalls of one vehicle.

Remedy of the newest campaign, 93V187000, in the NHTSA record

Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "soft" joint and replace the recliner bolts.

NHTSA VIN lookup

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.
NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on 1 Oct 2026. Complaint file through 30 Sep 2026. Recall file through 30 Sep 2026.

Since the last update

No tracked figure of this page changed in a data update. What the log tracks

All updates to the register

Recall campaigns

3 campaigns, newest first. 609,234 units in total.

93V187000Received 16 Nov 1993. 604,207 units.
Seats
Defect, in the NHTSA record
The recliner mechanism and the seat frame may have foam and/or vinyl between them, creating a "soft" joint. This "soft" joint results in lower than specified bolt torque which leads to joint looseness, causing bolt fatigue and eventual bolt failure.
Consequence, in the NHTSA record
If bolt failure occurs to the driver's seat, it wouldallow the seat back to suddenly recline, and could result in loss of vehiclecontrol and a vehicle crash without prior warning.
Remedy, in the NHTSA record
Dealers will remove the foam and/or vinyl from between the recliner mechanism and the seat frame "soft" joint and replace the recliner bolts.
Report filed by GENERAL MOTORS CORP.. Owner notification date in the NHTSA record: 20 Jan 1994.
91V164000Received 20 Sep 1991. 4,842 units.
Seat Belts / Front / Anchorage
Defect, in the NHTSA record
Seat belt anchorage bar for rear sofa failed to sustain loads required by FMVSS 210.
Consequence, in the NHTSA record
Vehicles would not comply with FMVSS 210.
Remedy, in the NHTSA record
Replace noncomplying sofa bar with bar that meets requirements.
Report filed by SHERROD VANS, INC.. Owner notification date in the NHTSA record: 4 Jun 1992.
91V102000Received 14 Jun 1991. 185 units.
Seat Belts / Front / Anchorage
Defect, in the NHTSA record
The seat belts for the front and mid-ship seats did not rest on pelvis as required by FMVSS 209.
Consequence, in the NHTSA record
Seat belts may not restrain seat occupant, and couldinjure the seat occupant in the event of a sudden stop or accident.
Remedy, in the NHTSA record
Relocate seat belt anchor bolts to adjust belts for seat locations.
Report filed by ASC COLAMCO. Owner notification date in the NHTSA record: 13 Sep 1991.

The campaign number opens the NHTSA record. Each quotation is the text of the NHTSA recall file.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Complaints by component

95 complaints, 121 component mentions.

A complaint can name more than one component. Each component that a complaint names is one component mention. The figure per 1,000 component mentions shows how many of each 1,000 mentions name the component.

1991 Chevrolet Astro
All 1991 vehicles

1991 Chevrolet Astro: complaints by component, per 1,000 component mentions
Component	1991 Astro	All 1991 vehicles	Astro, all years	Mentions
Service Brakes, Hydraulic	421.5	181.9	197.5	51
Structure	82.6	56.4	43.7	10
Electrical System	82.6	91.5	64.7	10
Seat Belts	57.9	92.1	39.7	7
Power Train	57.9	103.9	74	7
Steering	41.3	40	63.9	5
Seats	33.1	19.8	17.8	4
Tires	33.1	30.1	29.8	4
Suspension	24.8	28.6	81.2	3
Equipment	24.8	23.9	21.6	3

The table shows the 10 components with the most mentions, of 20.

Complaints that report a crash: 12
Complaints that report a fire: 4
Injuries in the complaints: 10
Deaths in the complaints: 0
Date of the newest complaint: 2 Dec 2019

These figures are the entries of the persons who sent the complaints.

Complaint: A report about a possible safety problem that a person sends to NHTSA. This site shows the number of complaints and not their text.

Complaints about the 1991 Chevrolet Astro, by the year NHTSA received them. The largest year is 1995, with 24 complaints.

Investigations

NHTSA investigations that name the 1991 Chevrolet Astro
Number	Type	Subject	Component	Opened	Closed	Campaign
PE97025	Preliminary evaluation	INSTRUMENT PANEL/DASH ELECTRICAL FIRE	Electrical System	12 Jun 1997	26 Nov 1997
EA92022	Engineering analysis	SEAT BACK BOLT BREAKAGE	Seats	24 Jun 1992	19 Nov 1993	93V187000
DP92012	Defect petition	APV FIRES	Engine and Engine Cooling / Engine / Gasoline	9 Jun 1992	25 Jun 1992
EA91028	Engineering analysis	BRAKE FAILURE	Service Brakes, Hydraulic	10 Jun 1991	30 Jun 1992
PE91052	Preliminary evaluation	BRAKE FAILURE	Service Brakes, Hydraulic	22 Feb 1991	10 Jun 1991

Investigation: A study of a possible safety defect by the NHTSA Office of Defects Investigation. An investigation with no closing date in the NHTSA file is open.

Other model years

The number under each year is the number of recall campaigns.

A year without a link has fewer than 2 campaigns and fewer than 25 complaints. It has no page.

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Official channels

NHTSA VIN lookupNHTSA shows the unrepaired recalls of one vehicle from its VIN or its license plate.
NHTSA: report a safety problemThe NHTSA form for a complaint about a vehicle, a tire, a child seat or equipment.
NHTSA page of the 1991 Chevrolet AstroThe recalls, the complaints and the investigations that NHTSA shows for this model year.

Cite this page

Recall Register. 1991 Chevrolet Astro: recalls and complaints. https://recallregister.com/vehicle/chevrolet/astro/1991/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through 30 Sep 2026.

Sources

Source: NHTSA Office of Defects Investigation
Licence: US government work, public domain
Recall file through: 30 Sep 2026
Complaint file through: 30 Sep 2026
First complaint in the file: 1 Jan 1995
Manufacturer in the recall file: GENERAL MOTORS CORP.

The NHTSA record is the authority. A complaint count is the number of different complaint numbers for the make, the model and the model year. How the register is made. Report an error.

Questions

How many units are in the recall campaigns for the 1991 Chevrolet Astro?: 609,234 units in 3 campaigns. A campaign can name other models and model years, and its units include them.
How many recall campaigns does the Chevrolet Astro have for all model years?: NHTSA lists 17 recall campaigns for the Chevrolet Astro, model years 1983 to 2005. 3 of them name the 1991 model year.
Which component do the complaints about the 1991 Chevrolet Astro name most often?: Service Brakes, Hydraulic: 51 of 121 component mentions, or 421.5 per 1,000. For all 1991 vehicles the figure is 181.9 per 1,000.
Is an NHTSA investigation of the 1991 Chevrolet Astro open?: No. Each of the 5 investigations that name this model year has a closing date in the NHTSA file.