Recall Register

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New Flyer D40I

Model years 2004–2006 · 5 recall campaigns · 0 complaints · 2 investigations · filed by New Flyer Industries Ltd.

The New Flyer D40I appears on NHTSA's register for model years 2004 to 2006: 5 recall campaigns (11 model-year entries) and 0 consumer complaints.

No complaints for this line are in the NHTSA file.

Recall campaigns peaked in 2006 with 2; Within New Flyer, this line ranks 32 of 52 by total complaints.

Complaints are consumer reports and have not been verified by NHTSA.

Model years

Model yearRecallsComplaintsvs line averageUnits in campaigns
2004 New Flyer D40I40—2,237
2005 New Flyer D40I50—3,035
2006 New Flyer D40I20—1,469

"vs line average" is the model year's complaints as a share of the line's average per model year (100% = average). A campaign covering several model years counts once per year. Model years with one campaign and fewer than 25 complaints are listed but have no page of their own; the NHTSA link opens the agency's record.

Components most reported

Per 1,000 component mentions across all New Flyer D40I complaints (0 mentions).

Campaigns by year reported

05
07
09
11
13
15
17
19
21
23
25
Distinct NHTSA campaigns naming the New Flyer D40I, by the year the Part 573 report was received.

Complaints by year received

26
Complaints about any New Flyer D40I model year, by year received.

Other New Flyer model lines

Questions and answers

Which New Flyer D40I model years have the most recalls?

2005 (5), 2004 (4), 2006 (2). Across model years 2004–2006 there are 5 distinct campaigns.

Which New Flyer D40I model year has the most complaints?

No complaints for this line are in the NHTSA file.

What do owners of the New Flyer D40I complain about?

No complaints for this line are in the NHTSA file.

Where does this data come from?

NHTSA Office of Defects Investigation recall and complaint flat files, public domain, dated 29 Sep 2026 and 15 May 2019.

Provenance

Source: NHTSA Office of Defects Investigation recall, complaint and investigation flat files, public domain, dated 29 Sep 2026 and 15 May 2019. Model names are as NHTSA records them; variants such as "Accord" and "Accord Hybrid" are separate lines. See the methodology.