Recall Register

2003 Thomas HDX: recalls and complaints

NHTSA lists 4 recall campaigns for the 2003 Thomas HDX. The newest campaign is 07V137000. NHTSA received the report on 23 Mar 2007. The NHTSA record gives the component Service Brakes, Air. NHTSA has no complaint on file for this model year. 3 NHTSA investigations name this model year.

The NHTSA recall file shows no do-not-drive advisory and no park-outside advisory on these campaigns.

This page cannot show if a recall applies to one vehicle. The NHTSA VIN lookup shows the unrepaired recalls of one vehicle.

Remedy of the newest campaign, 07V137000, in the NHTSA record

Thomas built will notify owners and repair the affected buses free of charge. The recall began on september 14, 2007. Owners can contact thomas built at 336-889-4871 or contact freightliner at 800-547-0712.

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.

NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on . Complaint file through . Recall file through .

Since the last update

No tracked figure of this page changed in a data update. What the log tracks

All updates to the register

Recall campaigns

4 campaigns, newest first. 27,356 units in total.

  • 07V137000Service Brakes, Air
  • 05V347000Other / School Bus Stop Arm Assembly
  • 05V340000Other / School Bus Stop Arm Assembly
  • 05V137000Steering / Linkages / Tie Rod Assembly
  1. 07V137000Received . 3,000 units.

    Service Brakes, Air

    Defect, in the NHTSA record
    Certain my 2000 through 2003 thomas built hdx and mvp-er school buses manufactured between april 23, 2000, and november 14, 2003. The service air brake pedal, for both non-adjustable and adjustable brake pedals, may contact the front structure on the bus, limiting the maximum brake force available.
    Consequence, in the NHTSA record
    Insufficient air brake pressure may cause extended stopping distances without prior warning, possibly resulting in a vehicle crash.
    Remedy, in the NHTSA record
    Thomas built will notify owners and repair the affected buses free of charge. The recall began on september 14, 2007. Owners can contact thomas built at 336-889-4871 or contact freightliner at 800-547-0712.

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL-493. Owner notification date in the NHTSA record: .

  2. 05V347000Received . 5,954 units.

    Other / School Bus Stop Arm Assembly

    Defect, in the NHTSA record
    Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
    Consequence, in the NHTSA record
    Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
    Remedy, in the NHTSA record
    For those buses operated in or near any of the states listed above, thomas built is encouraging the bus owners to obtain the replacement switch. For those buses operated in the warmer states, dealers will replace the switch upon owner request. For those customers who request the remedy, thomas built will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. The recall began on september 14, 2005. Owners may contact thomas built's customer support office at 336-889-4871.

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL-454. Owner notification date in the NHTSA record: .

  3. 05V340000Received . 13,583 units.

    Other / School Bus Stop Arm Assembly

    Defect, in the NHTSA record
    Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
    Consequence, in the NHTSA record
    Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
    Remedy, in the NHTSA record
    Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. The recall began on september 14, 2005. Owners may contact thomas built's customer support office at 336-889-4871.

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL-454. Owner notification date in the NHTSA record: .

  4. 05V137000Received . 4,819 units.

    Steering / Linkages / Tie Rod Assembly

    Defect, in the NHTSA record
    Certain 2001-2004 my thomas built mvp-ef, er transit, mvp-er, hd, and hdx school buses manufactured between september 24, 2000, and march 4, 2004. The tie rod assembly can fracture and fail, possibly resulting in complete separation.
    Consequence, in the NHTSA record
    Tie rod failure can possibly result in complete wheel separation and a vehicle crash could occur.
    Remedy, in the NHTSA record
    Thomas built will notify its customers and will replace the tie rod assembly free of charge. The recall began september 6, 2005. Owners may contact thomas built at (we do not yet have a telephone number).

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL-441. Owner notification date in the NHTSA record: .

The campaign number opens the NHTSA record. Each quotation is the text of the NHTSA recall file.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Complaints by component

The NHTSA complaint file has no complaint for this model year.

Investigations

NHTSA investigations that name the 2003 Thomas HDX
NumberTypeSubjectComponentOpenedClosedCampaign
PE07054Preliminary evaluationEMERGENCY DOOR HANDLE FAILUREStructure / Body / Door / Hinge and Attachments9 Nov 20074 Mar 200808V087000
PE07029Preliminary evaluationSIDE ELECTRICAL FUSE PANEL FIRESElectrical System20 Jun 200729 Nov 200707V544000
PE07008Preliminary evaluationRESTRICTED BRAKE PEDAL MOVEMENTService Brakes, Air / Controls / Foot Control/Valve12 Feb 200716 Apr 200707V137000

Investigation: A study of a possible safety defect by the NHTSA Office of Defects Investigation. An investigation with no closing date in the NHTSA file is open.

Other model years

The number under each year is the number of recall campaigns.

  1. 20001
  2. 20012
  3. 20024
  4. 20034
  5. 20043
  6. 20052

A year without a link has fewer than 2 campaigns and fewer than 25 complaints. It has no page.

Official channels

Cite this page

Recall Register. 2003 Thomas HDX: recalls and complaints. https://recallregister.com/vehicle/thomas/hdx/2003/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through .

Sources

Source
NHTSA Office of Defects Investigation
Licence
US government work, public domain
Recall file through
30 Sep 2026
Complaint file through
30 Sep 2026
First complaint in the file
1 Jan 1995
Manufacturer in the recall file
FREIGHTLINER LLC

The NHTSA record is the authority. A complaint count is the number of different complaint numbers for the make, the model and the model year. How the register is made. Report an error.

Questions

How many units are in the recall campaigns for the 2003 Thomas HDX?
27,356 units in 4 campaigns. A campaign can name other models and model years, and its units include them.
How many recall campaigns does the Thomas HDX have for all model years?
NHTSA lists 4 recall campaigns for the Thomas HDX, model years 2000 to 2005. 4 of them name the 2003 model year.
Is an NHTSA investigation of the 2003 Thomas HDX open?
No. Each of the 3 investigations that name this model year has a closing date in the NHTSA file.