Recall Register

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2019 New Flyer XE35

NHTSA register · 4 recall campaigns · 0 complaints · 0 investigations · filed by New Flyer of America, Inc.

Park outside advisory8,725 units across its campaigns

NHTSA lists 4 recall campaigns for the 2019 New Flyer XE35, covering service brakes, air and electrical system, and 0 consumer complaints received since 1995.

No consumer complaints for this model year are in the NHTSA file.

NHTSA carries a "park outside" advisory on at least one of these campaigns.

Complaints are consumer reports and have not been verified by NHTSA. Recall text is the manufacturer's Part 573 report as filed with NHTSA. Complaint file through 15 May 2019; recall file through 29 Sep 2026.

Recalls by model year:

20194202032021820227202372024420254

Recall campaigns

  1. 25V898000SERVICE BRAKES, AIR:ANTILOCKReported 19 Dec 2025 · 6,673 units

    Defect, as filed: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."

    Consequence: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

    Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

    Filed by New Flyer of America, Inc.; components: service brakes, air:antilock; electronic stability control (esc).

  2. 25V631000ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERYReported 19 Sep 2025 · 655 units

    Park outside advisory

    Defect, as filed: New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.

    Consequence: A short circuit in a high voltage battery increases the risk of a fire.

    Remedy: Owners are advised to park outside and away from structures until the recall repair is complete. Owners are also advised to avoid charging vehicles above 75% capacity. New Flyer will replace the batteries, free of charge. This is a Phased campaign. Phase 1 will include 35 buses. New Flyer notified owners on 3/24/2026. Phase 2 will include 100 buses. New Flyer notified owners on 6/25/2026. Phase 3 will include 120 buses. New Flyer will notified owners on 9/9/2026. Phase 4 will include 120 buses. New Flyer will notify owners on or about 12/14/2026. Phase 5 will include 120 buses. New Flyer will notify owners on or about 3/15/2027. Phase 6 will include 80 buses. New Flyer will notify owners on or about 6/14/2027. Phase 7 will include 80 buses. New Flyer will notify owners on or about 9/27/2027. Interim owner notification letters explaining the safety risk were mailed November 12, 2025. A second letter will be sent once the remedy is available. Owners may contact New Flyer's customer service at 1-800-241-2947.

    Filed by New Flyer of America, Inc..

  3. 25V566000ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERYReported 29 Aug 2025 · 1,170 units

    Defect, as filed: New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

    Consequence: A battery module that overheats increases the risk of a fire.

    Remedy: New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

    Filed by New Flyer of America, Inc.; components: electrical system:propulsion system:traction battery; electrical system:propulsion system:traction battery:management system/energy control module (bms/becm):software.

  4. 21V244000ELECTRICAL SYSTEM:PROPULSION SYSTEM:INVERTERReported 7 Apr 2021 · 227 units

    Defect, as filed: New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2021 XE40, 2019-2021 XE35, 2018-2021 XE60, 2016-2019 XHE40, and 2015 XHE60 vehicles. Firmware errors in the inverters may cause the electric drive system to shutdown.

    Consequence: A sudden loss of power increases the risk of a crash.

    Remedy: New Flyer will notify owners, and dealers will update firmware software, free of charge. The recall began on April 19, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-005.

    Filed by New Flyer of America, Inc. (manufacturer campaign R21-005).

Each entry links to the NHTSA record. NHTSA states that safety recall repairs are free of charge at an authorised dealer; check a specific vehicle by VIN at nhtsa.gov/recalls.

Complaints by component

No consumer complaints for this model year are in the NHTSA file.

Investigations

No NHTSA Office of Defects Investigation action in the current file names this model year.

Other New Flyer XE35 model years

Model yearRecallsComplaintsUnits in campaigns
2019408,725
2020308,070
20218010,723
20227010,496
20237010,488
2024409,694
2025409,694

Model years with a single campaign and fewer than 25 complaints have no page here; the NHTSA link opens the agency's record for that year.

All New Flyer XE35 model years · New Flyer: 52 model lines

Questions and answers

How many recalls does the 2019 New Flyer XE35 have?

4 NHTSA recall campaigns name this model year; the most recent, 25V898000, was reported to NHTSA on 19 Dec 2025 and concerns service brakes, air:antilock. Across all model years the New Flyer XE35 line has 9 campaigns.

Is there an open NHTSA investigation into the 2019 New Flyer XE35?

No NHTSA investigation in the current file names this model year.

What component do owners of the 2019 New Flyer XE35 complain about most?

No complaints for this model year are in the NHTSA file.

How do I get a recall repaired?

NHTSA states that safety recall repairs are performed free of charge by the manufacturer's authorised dealers. Each campaign's remedy text above is the manufacturer's statement as filed with NHTSA. Check your VIN at nhtsa.gov/recalls to see whether a specific vehicle has an unrepaired recall.

Where does this data come from?

NHTSA's Office of Defects Investigation recall, complaint and investigation flat files, public domain, downloaded 29 Sep 2026. Complaint counts are unique complaint numbers per make, model and model year; component figures count each component a complaint names. The NHTSA record linked from each campaign is authoritative.

Provenance

Source: National Highway Traffic Safety Administration, Office of Defects Investigation flat files (recalls, complaints, investigations), public domain, files dated 29 Sep 2026 (recalls) and 15 May 2019 (complaints). Complaints since 1 Jan 1995. Counts are unique complaint numbers per make, model and model year; per-1,000 rates divide a component's mentions by all mentions for the same group. Errors in processing are corrected at the next daily build; see corrections and the methodology.