Recall Register

2004 Western Star 4900EX: recalls and complaints

NHTSA lists 2 recall campaigns for the 2004 Western Star 4900EX. The newest campaign is 04V590000. NHTSA received the report on 15 Dec 2004. The NHTSA record gives the component Power Train / Driveline. NHTSA has no complaint on file for this model year.

The NHTSA recall file shows no do-not-drive advisory and no park-outside advisory on these campaigns.

This page cannot show if a recall applies to one vehicle. The NHTSA VIN lookup shows the unrepaired recalls of one vehicle.

Remedy of the newest campaign, 04V590000, in the NHTSA record

Dealers will replace the suspect male shaft yokes. The recall began on april 4, 2005. Owners should contact freightliner at 1-800-547-0712.

Complaint information entered into NHTSA’s Office of Defects Investigation vehicle owner's complaint database is used with other data sources to identify safety issues that warrant investigation and to determine if a safety-related defect trend exists.

NHTSA publishes these words. Source: NHTSA Datasets and APIs, section Complaints, read on . Complaint file through . Recall file through .

Since the last update

No tracked figure of this page changed in a data update. What the log tracks

All updates to the register

Recall campaigns

2 campaigns, newest first. 1,370 units in total.

  1. 04V590000Received . 1,095 units.

    Power Train / Driveline

    Defect, in the NHTSA record
    On certain vehicles, there is a defect in the interaxle driveline yokes. The bolt holes located on the earwork of the male shaft yokes were manufactured with an oversized minor thread diameter.
    Consequence, in the NHTSA record
    This condition allows the bolts used in the holes to become detached which could result in a driveline separation. Driveline separation could result in a vehicle crash.
    Remedy, in the NHTSA record
    Dealers will replace the suspect male shaft yokes. The recall began on april 4, 2005. Owners should contact freightliner at 1-800-547-0712.

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL-436. Owner notification date in the NHTSA record: .

  2. 04V120000Received . 275 units.

    Steering / Linkages / Drag / Power Assist System

    Defect, in the NHTSA record
    On certain trucks and truck-tractors equipped with trw drag link assemblies, the replacement clamp and drag link assemblies contain a potentially defective 5/8-11-grade b prevailing torque hex nut. If the final tightening is less than 65 lb.-ft., the clamp load would be unacceptably low and could compromise the integrity of the drag link.
    Consequence, in the NHTSA record
    This could result in the ball socket separating and cause loss of steering control, increasing the risk of personal injury or a crash.
    Remedy, in the NHTSA record
    Dealers will replace the affected hex nut(s). Owner notification began on may 21, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.

    Report filed by FREIGHTLINER LLC. Manufacturer campaign number FL422. Owner notification date in the NHTSA record: .

The campaign number opens the NHTSA record. Each quotation is the text of the NHTSA recall file.

Recall campaign: One recall in the NHTSA recall file, with one campaign number. A campaign can name many makes, models and model years.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

Complaints by component

The NHTSA complaint file has no complaint for this model year.

Investigations

The NHTSA investigation file has no investigation that names this model year.

Investigation: A study of a possible safety defect by the NHTSA Office of Defects Investigation. An investigation with no closing date in the NHTSA file is open.

Other model years

The number under each year is the number of recall campaigns.

  1. 20031
  2. 20042
  3. 20061
  4. 20071

A year without a link has fewer than 2 campaigns and fewer than 25 complaints. It has no page.

Official channels

Cite this page

Recall Register. 2004 Western Star 4900EX: recalls and complaints. https://recallregister.com/vehicle/western-star/4900ex/2004/. Source: NHTSA Office of Defects Investigation, recall, complaint and investigation files. Data through .

Sources

Source
NHTSA Office of Defects Investigation
Licence
US government work, public domain
Recall file through
30 Sep 2026
Complaint file through
30 Sep 2026
First complaint in the file
1 Jan 1995
Manufacturer in the recall file
FREIGHTLINER LLC

The NHTSA record is the authority. A complaint count is the number of different complaint numbers for the make, the model and the model year. How the register is made. Report an error.

Questions

How many units are in the recall campaigns for the 2004 Western Star 4900EX?
1,370 units in 2 campaigns. A campaign can name other models and model years, and its units include them.
How many recall campaigns does the Western Star 4900EX have for all model years?
NHTSA lists 3 recall campaigns for the Western Star 4900EX, model years 2003 to 2007. 2 of them name the 2004 model year.
Is an NHTSA investigation of the 2004 Western Star 4900EX open?
The NHTSA investigation file has no investigation that names this model year.