Recall Register

Polaris Industries Expands Recall of ATVs Due to Fire Hazard

CPSC recall 08193. Recall date: . Last publish date of the CPSC notice: .

Hazard, in the words of CPSC

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Remedy, in the words of CPSC

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

CPSC recall 08193 has the recall date 14 Feb 2008. The notice names the firm Polaris Industries. The recall has about 95,000 units. The median CPSC recall of 2008 has 9,500 units. This register puts the recall under 3 hazards. The first is Fire. CPSC gives the product type All Terrain Vehicles (ATVs).

Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.

CPSC publishes these words. Source: CPSC recall notices, section About the U.S. CPSC, read on . The hazard, the remedy and the incident text on this site are the words of the CPSC recall notice. Newest CPSC recall on the register: .

More of the notice

The hazard and the remedy are at the top of the page. Each quotation is the text of CPSC.

CPSC recall 08193: incidents, units, products and firms
Incidents and injuries
Since the original recall announced in June 2005, Polaris has received 372 additional reports of smoking and/or melted ECMs on the recalled ATVs, and 20 reports of fires, nine of which involved property damage beyond the ATV. No injuries have been reported.
Units95,000
Description
This recall involves select 2005 through 2006 model Polaris Sportsman and Scrambler 500 ATVs. The model and serial numbers are printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Serial numbers are permanently stamped into the left frame rail behind the left front wheel. The recalled models are listed on the chart below. Model Year Market Name Model Number 2004 SPRTSMN 500 A04CH50AO 2004 SPRTSMN 500 A04CH50AR 2004 SPRTSMN 500 A04CH50AS 2005 INT 500 HO A05MH50FB 2005 SCRMBLR 500 4X4 A05BG50AA 2005 SPRTSMN 400 A05MH42AB 2005 SPRTSMN 400 A05MH42AG 2005 SPRTSMN 400 A05MH42AH 2005 SPRTSMN 500 A05MH50AB 2005 SPRTSMN 500 A05MH50AC 2005 SPRTSMN 500 A05MH50AG 2005 SPRTSMN 500 A05MH50AH 2005 SPRTSMN 500 A05MH50AL 2005 SPRTSMN 500 A05MH50AT 2005 SPRTSMN 600 A05MH59AK 2005 SPRTSMN 600 A05MH59AN 2005 SPRTSMN 6X6 A05CL50AA 2005 SPRTSMN 6X6 MIL A05CL50MA 2005 SPRTSMN 700 A05MH68AD 2005 SPRTSMN 700 A05MH68AK Model Year Market Name Model Number 2005 SPRTSMN 700 A05MH68AN 2005 SPRTSMN 700 MIL A05MH68MB 2005 SPRTSMN MV7 A05MH68AP 2005 SPRTSMN MV7 A05MH68CA 2005 SPRTSMN MV7 A05MH68MA 2006 INT SPTSMAN 500 A06MH50FB 2006 SCRMBLR…
ProductPolaris All-Terrain Vehicles (ATVs), About 95,000 (This recall was first announced in May 2005), All Terrain Vehicles (ATVs)
Sold atPolaris dealers nationwide from July 2004 through January 2008 for between $3,800 and $7,900.
ManufacturerPolaris Industries Inc
Made inUnited States

Recall notice: The page that CPSC publishes for one recall of a consumer product. It states the product, the hazard, the remedy and the incidents.

Hazard: The way a product can cause harm, in the words of the CPSC recall notice. This site also puts each recall under short hazard names.

Remedy: What the manufacturer or the firm does about a recalled product. The agency record states the remedy of each recall.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

The recall in context

Units in this recall
95,000Median of 2008: 9,500
CPSC recalls of 2008
392
Recalls of 2008 with one of the same hazards
30%
Recalls of 2008 in the category All Terrain Vehicles (ATVs)
3%
Recalls on the register that name Polaris Industries
111

Other recalls of the firm

Other CPSC recalls that name Polaris Industries
DateRecall
30 Oct 2025Polaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs) Due to Risk of Serious Injury from Fire Hazard
18 Jun 2025Polaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs) Due to Fire Hazard
15 May 2025Polaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles Due to Injury Hazard
3 Apr 2025Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard
16 Jan 2025Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards
5 Dec 2024Polaris Recalls RZR XP 1000 and XP 4 1000 Recreational Off-Road Vehicles (ROVs) Due to Fire Hazard (Recall Alert)
5 Dec 2024Polaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles Due to Injury Hazard (Recall Alert)
31 Oct 2024Polaris Industries Recalls Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs) Due to Fire and Crash Hazards
19 Sep 2024Polaris Industries Recalls Ranger XD 1500 Recreational Off-Road Vehicles (ROVs) with Winches Due to Fire Hazard
19 Sep 2024Polaris Recalls Sportsman All-Terrain Vehicles Due to Fire Hazard
2 May 2024Polaris Recalls Prostar S4 Titan Adventure Snowmobiles Due to Fire Hazard
28 Mar 2024Polaris Recalls Snowmobiles Equipped with PATRIOT BOOST Engines Due to Fire Hazard (Recall Alert)

Polaris Industries: all 111 recalls

Official channels

Cite this page

Recall Register. CPSC recall 08193. https://recallregister.com/product/4205-polaris-industries-expands-recall-of-atvs-due-to-fire-hazard/. Source: CPSC Recall Retrieval Web Services. Data through .

Sources

Source
US Consumer Product Safety Commission
Licence
US government work, public domain
Data retrieved
30 Sep 2026
Newest CPSC recall on the register
24 Sep 2026

The CPSC notice is the authority. The hazard names come from the hazard text of CPSC. The category is the product type that CPSC gives. How the register is made. Report an error.

Questions

Does CPSC recall 08193 report injuries?
The CPSC notice says: Since the original recall announced in June 2005, Polaris has received 372 additional reports of smoking and/or melted ECMs on the recalled ATVs, and 20 reports of fires, nine of which involved property damage beyond the ATV. No injuries have been reported.
Where was the product sold?
The CPSC notice says: Polaris dealers nationwide from July 2004 through January 2008 for between $3,800 and $7,900.
How many units are in CPSC recall 08193?
The CPSC notice gives this number: About 95,000 (This recall was first announced in May 2005)
Where was the product made?
The CPSC notice gives: United States