CPSC, Polaris Industries Announce Expanded Recall of Select Model Year 2004.5 and 2005 ATVs
CPSC recall 05583. Recall date: . Last publish date of the CPSC notice: .
Hazard, in the words of CPSC
Some 2004.5 and 2005 Model Year Sportsman, Scrambler 500 ATVs, Trail Boss and Magnum 330 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.
Remedy, in the words of CPSC
Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.
CPSC recall 05583 has the recall date 24 Jun 2005. The notice names the firm Polaris Industries. The recall has about 61,020 units. The median CPSC recall of 2005 has 14,000 units. This register puts the recall under 2 hazards. The first is Fire. CPSC gives the product type All Terrain Vehicles (ATVs).
Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.
CPSC publishes these words. Source: CPSC recall notices, section About the U.S. CPSC, read on . The hazard, the remedy and the incident text on this site are the words of the CPSC recall notice. Newest CPSC recall on the register: .
More of the notice
The hazard and the remedy are at the top of the page. Each quotation is the text of CPSC.
| Incidents and injuries | Polaris has received 68 reports of the ECM overheating. No injuries have been reported. |
|---|---|
| Units | 61,020 |
| Description | Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The Vehicle Identification Number (VIN), or serial number is also permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Affected units can be verified by comparing the last six digits of the VIN to the serial number range in bold typed below. NOTE: Not all 2004.5 and 2005 model year vehicles are affected. Please review the affected unit table below. Models Affected Model Number(s) Serial Number Range 2004.5 SPORTSMAN 500 A04CH50(AO)(AR)(AS) 4XACH50A*4A 347719 - 348073 4XACH50A*4B 407412 - 407876 2005 SPORTSMAN 400 A05MH42(AB)(AG)(AH) 4XAMH42A*5A 343374 - 343413, 353730 - 355129, 360331 - 360780, 373808 - 374327,379785 - 380385, 600801 - 602060, 609261 - 610515 4XAMH42A*5B 411353 - 415199, 418895 - 427514, 430095 - 430634, 675596 - 676621, 679861 - 680700 2005 SPORTSMAN 500 A05MH50(AB)(AC)(AG)(AH)(AL) 4XAMH50A*5A 343334 - 343373, 350342 - 351590, 355130… |
| Product | Polaris Model Year 2004.5 Sportsman 500, Model Year 2005 Sportsman 400, Sportsman 500, Sportsman 600, Sportsman 700, Sportsman 6x6, Scrambler 500, Trail Boss and Magnum 330 ATVs, About 61,020 (This recall was first announced in May 2005), All Terrain Vehicles (ATVs) |
| Sold at | Polaris dealers sold these ATVs nationwide, from August 2004 through February 2005, for between $3,799 and $7,699. |
| Manufacturer | Polaris Industries Inc |
| Made in | United States |
Recall notice: The page that CPSC publishes for one recall of a consumer product. It states the product, the hazard, the remedy and the incidents.
Hazard: The way a product can cause harm, in the words of the CPSC recall notice. This site also puts each recall under short hazard names.
Remedy: What the manufacturer or the firm does about a recalled product. The agency record states the remedy of each recall.
Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.
The recall in context
- Units in this recall
- 61,020Median of 2005: 14,000
- CPSC recalls of 2005
- 323
- Recalls of 2005 with one of the same hazards
- 25%
- Recalls of 2005 in the category All Terrain Vehicles (ATVs)
- 6%
- Recalls on the register that name Polaris Industries
- 111
Other recalls of the firm
Official channels
- CPSC recall notice 05583The notice on the CPSC site, with the pictures and the contact of the firm.
- CPSC recallsThe list of all recall notices on the CPSC site.
- SaferProducts.govThe CPSC site for a report about a consumer product.
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Cite this page
Recall Register. CPSC recall 05583. https://recallregister.com/product/3109-cpsc-polaris-industries-announce-expanded-recall-of-select-model-year/. Source: CPSC Recall Retrieval Web Services. Data through .
Sources
- Source
- US Consumer Product Safety Commission
- Licence
- US government work, public domain
- Data retrieved
- 30 Sep 2026
- Newest CPSC recall on the register
- 24 Sep 2026
The CPSC notice is the authority. The hazard names come from the hazard text of CPSC. The category is the product type that CPSC gives. How the register is made. Report an error.
Questions
- Does CPSC recall 05583 report injuries?
- The CPSC notice says:
Polaris has received 68 reports of the ECM overheating. No injuries have been reported.
- Where was the product sold?
- The CPSC notice says:
Polaris dealers sold these ATVs nationwide, from August 2004 through February 2005, for between $3,799 and $7,699.
- How many units are in CPSC recall 05583?
- The CPSC notice gives this number:
About 61,020 (This recall was first announced in May 2005)
- Where was the product made?
- The CPSC notice gives:
United States