Recall Register

CPSC, Polaris Industries Announce Recall of Select Model Year 2004 and 2005 Snowmobiles

CPSC recall 05575. Recall date: . Last publish date of the CPSC notice: .

Hazard, in the words of CPSC

The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may cause the neck to separate from the fuel tank assembly and allow fuel to escape from the tank, potentially creating a fire hazard.

Remedy, in the words of CPSC

Free repair. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation. If your Polaris dealership finds the filler neck cracked, your dealership has been instructed to replace the complete fuel tank assembly. Polaris has notified registered affected consumers directly about this recall.

CPSC recall 05575 has the recall date 19 May 2005. The notice names the firm Polaris Industries. The recall has about 14,000 units. The median CPSC recall of 2005 has 14,000 units. This register puts the recall under the hazard Fire. CPSC gives the product type Snowmobiles.

Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.

CPSC publishes these words. Source: CPSC recall notices, section About the U.S. CPSC, read on . The hazard, the remedy and the incident text on this site are the words of the CPSC recall notice. Newest CPSC recall on the register: .

More of the notice

The hazard and the remedy are at the top of the page. Each quotation is the text of CPSC.

CPSC recall 05575: incidents, units, products and firms
Incidents and injuries
Polaris has received 9 reports of the filler neck cracking. No injuries have been reported.
Units14,000
Description
Only select model year Polaris snowmobiles are part of this recall. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. See affected model table below: Models Model Numbers 2004 Indy 340 S04NB3AE S04NB3AS 2004 550 PRO X S04NX5BE S04NX5BS 2004 Indy 500 S04NB4BS 2004 600 PRO X S04NX6ES 2004 340 Classic S04ND3AS 2004 700 PRO X S04NX7CS 2004 500 Classic S04ND4BS (A) 2004 800 PRO X S04NX8CS 2004 550 Classic S04ND5BS 2004 600 PRO X2 S04NY6EE S04NY6ES S04NY6ER 2004 600 Classic S04ND6ES (A)(B) 2004 700 PRO X2 S04NY7CE S04NY7CS 2004 700 Classic S04ND7CS (A) 2004 800 PRO X2 S04NY8CE S04NY8CS 2004 800 Classic S04ND8CS (A) (B) 2004 800 PRO XR S04NZ8CS (A) S04NZ8CE S04NZ8CR 2004 Frontier Classic S04ND7DS (A) 2005 Indy 500 S05NB4BS 2004 Super Sport S04NE5BS S04NP5BS (A)(B) 2005 340 Classic S05ND3AS 2004 500 XC SP S04NE5CS S04NP5CS (A)(C) 2005 500 Classic S05ND4BS 2004 600 XC SP S04NE6ES S04NP6ES (A)(C) 2005 550 Classic S05ND5BS 2004 700 XC SP S04NE7CS S04NP7CS (C) 2005 600 Classic S05ND6ES 2004 800 XC SP S04NE8CS S04NP8CS (C) 2005 Super Sport M10 S05NE5BS 2004 Trail RMK S04NJ5BS (A) 2005 Super Sport S05NP5BSA 2004 600 RMK…
ProductPolaris Snowmobiles, About 14,000, Snowmobiles
Sold atPolaris dealers sold these snowmobiles nationwide, from July 1, 2003 through May 1, 2005, for between $4,099 and $9,999.
ManufacturerPolaris Industries Inc
Made inUnited States

Recall notice: The page that CPSC publishes for one recall of a consumer product. It states the product, the hazard, the remedy and the incidents.

Hazard: The way a product can cause harm, in the words of the CPSC recall notice. This site also puts each recall under short hazard names.

Remedy: What the manufacturer or the firm does about a recalled product. The agency record states the remedy of each recall.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

The recall in context

Units in this recall
14,000Median of 2005: 14,000
CPSC recalls of 2005
323
Recalls of 2005 with one of the same hazards
23%
Recalls of 2005 in the category Snowmobiles
2%
Recalls on the register that name Polaris Industries
111

Other recalls of the firm

Other CPSC recalls that name Polaris Industries
DateRecall
30 Oct 2025Polaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs) Due to Risk of Serious Injury from Fire Hazard
18 Jun 2025Polaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs) Due to Fire Hazard
15 May 2025Polaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles Due to Injury Hazard
3 Apr 2025Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard
16 Jan 2025Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards
5 Dec 2024Polaris Recalls RZR XP 1000 and XP 4 1000 Recreational Off-Road Vehicles (ROVs) Due to Fire Hazard (Recall Alert)
5 Dec 2024Polaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles Due to Injury Hazard (Recall Alert)
31 Oct 2024Polaris Industries Recalls Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs) Due to Fire and Crash Hazards
19 Sep 2024Polaris Industries Recalls Ranger XD 1500 Recreational Off-Road Vehicles (ROVs) with Winches Due to Fire Hazard
19 Sep 2024Polaris Recalls Sportsman All-Terrain Vehicles Due to Fire Hazard
2 May 2024Polaris Recalls Prostar S4 Titan Adventure Snowmobiles Due to Fire Hazard
28 Mar 2024Polaris Recalls Snowmobiles Equipped with PATRIOT BOOST Engines Due to Fire Hazard (Recall Alert)

Polaris Industries: all 111 recalls

Official channels

Cite this page

Recall Register. CPSC recall 05575. https://recallregister.com/product/3101-cpsc-polaris-industries-announce-recall-of-select-model-year-2004-and/. Source: CPSC Recall Retrieval Web Services. Data through .

Sources

Source
US Consumer Product Safety Commission
Licence
US government work, public domain
Data retrieved
30 Sep 2026
Newest CPSC recall on the register
24 Sep 2026

The CPSC notice is the authority. The hazard names come from the hazard text of CPSC. The category is the product type that CPSC gives. How the register is made. Report an error.

Questions

Does CPSC recall 05575 report injuries?
The CPSC notice says: Polaris has received 9 reports of the filler neck cracking. No injuries have been reported.
Where was the product sold?
The CPSC notice says: Polaris dealers sold these snowmobiles nationwide, from July 1, 2003 through May 1, 2005, for between $4,099 and $9,999.
How many units are in CPSC recall 05575?
The CPSC notice gives this number: About 14,000
Where was the product made?
The CPSC notice gives: United States