Recall Register

CPSC, Polaris Industries Announce Recall of Select Model Year 2004.5 and 2005 Sportsman and 2005 Model Year Scrambler ATVs

CPSC recall 05568. Recall date: . Last publish date of the CPSC notice: .

Hazard, in the words of CPSC

Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.

Remedy, in the words of CPSC

Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.

CPSC recall 05568 has the recall date 3 May 2005. The notice names the firm Polaris Industries. The recall has about 14,882 units. The median CPSC recall of 2005 has 14,000 units. This register puts the recall under 2 hazards. The first is Fire. CPSC gives the product type All Terrain Vehicles (ATVs).

Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.

CPSC publishes these words. Source: CPSC recall notices, section About the U.S. CPSC, read on . The hazard, the remedy and the incident text on this site are the words of the CPSC recall notice. Newest CPSC recall on the register: .

More of the notice

The hazard and the remedy are at the top of the page. Each quotation is the text of CPSC.

CPSC recall 05568: incidents, units, products and firms
Incidents and injuries
Polaris has received 26 reports of the ECM overheating. No injuries have been reported.
Units14,882
Description
Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the right front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The VIN, or serial number is permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Model(s) Affected Model Number(s) Serial Number Range - (last six numbers of VIN) 2004.5 Sportsman 500 A04CH50AR 4XACH50A*4 407617-407876 2005 Sportsman 400 A05MH42AB 4XAMH42A*5A 354270-354759, 360481-360630 4XAMH42A*5B 411353-412822 4XAMH42A*5A 353730-354269, 360631-360780 4XAMH42A*5B 411593-411832, 413068-413137 2005 Sportsman 500 A05MH50AB A05MH50AC A05MH50AG A05MH50AH 4XAMH50A*5A 350562-351321, 355431-355580, 359016-359730, 362935-362979 4XAMH50A*5B 407877-408216, 411873-411912, 415275-416014, 417015-417299 4XAMH50A*5A 355581-355835, 358431-358715, 359831-360290 4XAMH50A*5B 411913-412207, 415350-415419, 416015-416279, 417315-417614, 418310 4XAMH50A*5A 350342-351590, 355280-355430, 358716-359790 4XAMH50A*5B 408217-408556, 411833-411872, 415200-415274,…
ProductPolaris 2004.5 'Sportsman 500,' 2005 'Sportsman 400,' 'Sportsman 500,' 'Sportsman 600,' 'Sportsman 700,' and 2005 'Scrambler 500', About 14,882, All Terrain Vehicles (ATVs)
Sold atPolaris dealers sold these ATVs nationwide, from August 2004 through February 2005, for between $5,999 and $7,299.
ManufacturerPolaris Industries Inc
Made inUnited States

Recall notice: The page that CPSC publishes for one recall of a consumer product. It states the product, the hazard, the remedy and the incidents.

Hazard: The way a product can cause harm, in the words of the CPSC recall notice. This site also puts each recall under short hazard names.

Remedy: What the manufacturer or the firm does about a recalled product. The agency record states the remedy of each recall.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

The recall in context

Units in this recall
14,882Median of 2005: 14,000
CPSC recalls of 2005
323
Recalls of 2005 with one of the same hazards
25%
Recalls of 2005 in the category All Terrain Vehicles (ATVs)
6%
Recalls on the register that name Polaris Industries
111

Other recalls of the firm

Other CPSC recalls that name Polaris Industries
DateRecall
30 Oct 2025Polaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs) Due to Risk of Serious Injury from Fire Hazard
18 Jun 2025Polaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs) Due to Fire Hazard
15 May 2025Polaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles Due to Injury Hazard
3 Apr 2025Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard
16 Jan 2025Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards
5 Dec 2024Polaris Recalls RZR XP 1000 and XP 4 1000 Recreational Off-Road Vehicles (ROVs) Due to Fire Hazard (Recall Alert)
5 Dec 2024Polaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles Due to Injury Hazard (Recall Alert)
31 Oct 2024Polaris Industries Recalls Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs) Due to Fire and Crash Hazards
19 Sep 2024Polaris Industries Recalls Ranger XD 1500 Recreational Off-Road Vehicles (ROVs) with Winches Due to Fire Hazard
19 Sep 2024Polaris Recalls Sportsman All-Terrain Vehicles Due to Fire Hazard
2 May 2024Polaris Recalls Prostar S4 Titan Adventure Snowmobiles Due to Fire Hazard
28 Mar 2024Polaris Recalls Snowmobiles Equipped with PATRIOT BOOST Engines Due to Fire Hazard (Recall Alert)

Polaris Industries: all 111 recalls

Official channels

Cite this page

Recall Register. CPSC recall 05568. https://recallregister.com/product/3094-cpsc-polaris-industries-announce-recall-of-select-model-year-2004-5-an/. Source: CPSC Recall Retrieval Web Services. Data through .

Sources

Source
US Consumer Product Safety Commission
Licence
US government work, public domain
Data retrieved
30 Sep 2026
Newest CPSC recall on the register
24 Sep 2026

The CPSC notice is the authority. The hazard names come from the hazard text of CPSC. The category is the product type that CPSC gives. How the register is made. Report an error.

Questions

Does CPSC recall 05568 report injuries?
The CPSC notice says: Polaris has received 26 reports of the ECM overheating. No injuries have been reported.
Where was the product sold?
The CPSC notice says: Polaris dealers sold these ATVs nationwide, from August 2004 through February 2005, for between $5,999 and $7,299.
How many units are in CPSC recall 05568?
The CPSC notice gives this number: About 14,882
Where was the product made?
The CPSC notice gives: United States