Recall Register

CPSC, Polaris Industries Inc. Announce Recall of ATVs

CPSC recall 04509. Recall date: . Last publish date of the CPSC notice: .

Hazard, in the words of CPSC

Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers.

Remedy, in the words of CPSC

Consumers should stop using these ATVs immediately. Polaris will notify all consumers with the recalled models and will arrange for a free repair from their dealership or an authorized service center.

CPSC recall 04509 has the recall date 12 Nov 2003. The notice names the firm Polaris Industries. The recall has about 14,000 units. The median CPSC recall of 2003 has 9,900 units. This register puts the recall under the hazard Fire. CPSC gives the product type All Terrain Vehicles (ATVs).

Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.

CPSC publishes these words. Source: CPSC recall notices, section About the U.S. CPSC, read on . The hazard, the remedy and the incident text on this site are the words of the CPSC recall notice. Newest CPSC recall on the register: .

More of the notice

The hazard and the remedy are at the top of the page. Each quotation is the text of CPSC.

CPSC recall 04509: incidents, units, products and firms
Incidents and injuries
Polaris has received 265 reports of fuel leaks, including one report of a fire that damaged an ATV. No injuries have been reported.
Units14,000
Description
The recall involves the Polaris model year 2003 and 2004 Magnum 330 4x4 and Magnum 330 Mossy Oak ATVs and model year 2004 Magnum 330 2x4, Trail Boss 330, ATP 330, and ATP 500 ATVs. The recalled ATVs have the following model numbers, which can be found on the certification decal located on the front center body panel: A03CD32(AA)(AC), A04CD32(AA)(AB)(AC), A04CB32(AA)(FC), A04CA32(AA)(AB), A04JD32AA, and A04JD50(AA)(AB)(CA). The name "Polaris" is prominently displayed on the right and left side of the seat and/or on the side body panels.
ProductMagnum, Trail Boss, and ATP model all-terrain vehicles (ATVs), 14,000, All Terrain Vehicles (ATVs)
Sold atAuthorized Polaris dealers nationwide sold the ATVs, from February 2003 through October 2003, for between $3,500 and $6,500.
ManufacturerPolaris Industries Inc
Made inUnited States

Recall notice: The page that CPSC publishes for one recall of a consumer product. It states the product, the hazard, the remedy and the incidents.

Hazard: The way a product can cause harm, in the words of the CPSC recall notice. This site also puts each recall under short hazard names.

Remedy: What the manufacturer or the firm does about a recalled product. The agency record states the remedy of each recall.

Units: The number of vehicles or products that a recall can include. The manufacturer or the firm reports the number to the agency.

The recall in context

Units in this recall
14,000Median of 2003: 9,900
CPSC recalls of 2003
215
Recalls of 2003 with one of the same hazards
28%
Recalls of 2003 in the category All Terrain Vehicles (ATVs)
3%
Recalls on the register that name Polaris Industries
111

Other recalls of the firm

Other CPSC recalls that name Polaris Industries
DateRecall
30 Oct 2025Polaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs) Due to Risk of Serious Injury from Fire Hazard
18 Jun 2025Polaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs) Due to Fire Hazard
15 May 2025Polaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles Due to Injury Hazard
3 Apr 2025Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard
16 Jan 2025Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards
5 Dec 2024Polaris Recalls RZR XP 1000 and XP 4 1000 Recreational Off-Road Vehicles (ROVs) Due to Fire Hazard (Recall Alert)
5 Dec 2024Polaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles Due to Injury Hazard (Recall Alert)
31 Oct 2024Polaris Industries Recalls Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs) Due to Fire and Crash Hazards
19 Sep 2024Polaris Industries Recalls Ranger XD 1500 Recreational Off-Road Vehicles (ROVs) with Winches Due to Fire Hazard
19 Sep 2024Polaris Recalls Sportsman All-Terrain Vehicles Due to Fire Hazard
2 May 2024Polaris Recalls Prostar S4 Titan Adventure Snowmobiles Due to Fire Hazard
28 Mar 2024Polaris Recalls Snowmobiles Equipped with PATRIOT BOOST Engines Due to Fire Hazard (Recall Alert)

Polaris Industries: all 111 recalls

Official channels

Cite this page

Recall Register. CPSC recall 04509. https://recallregister.com/product/2708-cpsc-polaris-industries-inc-announce-recall-of-atvs/. Source: CPSC Recall Retrieval Web Services. Data through .

Sources

Source
US Consumer Product Safety Commission
Licence
US government work, public domain
Data retrieved
30 Sep 2026
Newest CPSC recall on the register
24 Sep 2026

The CPSC notice is the authority. The hazard names come from the hazard text of CPSC. The category is the product type that CPSC gives. How the register is made. Report an error.

Questions

Does CPSC recall 04509 report injuries?
The CPSC notice says: Polaris has received 265 reports of fuel leaks, including one report of a fire that damaged an ATV. No injuries have been reported.
Where was the product sold?
The CPSC notice says: Authorized Polaris dealers nationwide sold the ATVs, from February 2003 through October 2003, for between $3,500 and $6,500.
How many units are in CPSC recall 04509?
The CPSC notice gives this number: 14,000
Where was the product made?
The CPSC notice gives: United States